Moving-magnet electromagnetic device with planar coil

• US 8,718,317 B2
• Filed: 05/19/2011
• Issued: 05/06/2014
• Est. Priority Date: 05/19/2011
• Status: Expired due to Fees

• Current Assignee: Shenzhen Xinhoutai Plastic Electronic Co., Ltd.
• Original Assignee: Shenzhen Xinhoutai Plastic Electronic Co., Ltd.
• Inventors: Wu, Zonghan
• Primary Examiner(s): Nguyen, Duc
• Assistant Examiner(s): Nguyen, Sean H
• Application Number:
  US13/111,491
• Publication Number:
  US 20120294474A1
• Time in Patent Office: 1,083 Days
• Field of Search: 381/400, 381/423, 381/426, 381/427, 381/431, 181/143, 181/148, 181/157, 181/167, 181/168
• US Class Current: 381/400
• CPC Class Codes: H01F 1/0578 bonded together
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems
• CPC Class Codes: H04R 1/083 Special constructions of mouthpieces
• CPC Class Codes: H04R 13/00 Transducers having an acoustic diaphragm of magnetisable material directly co-acting with electromagnet
• CPC Class Codes: H04R 2307/027 Diaphragms comprising metallic materials
• CPC Class Codes: H04R 31/003 for diaphragms or their outer suspension

Abstract

An electromagnetic device includes a housing, a planar coil disposed inside the housing, and a magnetic diaphragm disposed inside the housing, wherein the plane of the planar coil is substantially in parallel with the plane of the magnetic diaphragm, wherein the planar coil is separated from the magnetic diaphragm, and wherein the magnetic diaphragm is moveable in the presence of an exterior pressure.

Claims

1. An electromagnetic device comprising:

a housing;

a planar coil disposed inside the housing and fixed in the presence of exterior pressure, the planar coil comprising a plurality of layers; and

a magnetic diaphragm disposed inside the housing and separated by a distance from the planar coil, the magnetic diaphragm comprising a layer of magnetic micro-powder and being moveable in the presence of the exterior pressure to induce an electromotive force upon the planar coil,

wherein the plane of the planar coil is substantially in parallel with the plane of the magnetic diaphragm, and the plurality of layers is arranged such that a direction of the induced electromotive force upon the layers of the planar coil are synchronized among the layers.

2. The electromagnetic device in claim 1, wherein the planar coil comprises multiple layers, whereby magnetic fields generated from the multiple layers are in the same orientation.

3. The electromagnetic device in claim 1, further comprising a spacer positioned between the planar coil and the magnetic diaphragm.

4. The electromagnetic device in claim 1, wherein the magnetic diaphragm contains at least one stoma.

5. The electromagnetic device in claim 1, wherein the housing contains at least one stoma.

6. The electromagnetic device in claim 1, wherein the magnetic diaphragm is made of Nd—

Fe—

B micro-powder film.

7. The electromagnetic device in claim 1, wherein the planar coil is in the form of a wound-up vortex.

8. The electromagnetic device in claim 1, wherein the planar coil is in the form of a wound-up polygon.

9. The electromagnetic device in claim 1, wherein the magnetic diaphragm comprises:

an exterior ring structure;

an interior area; and

at least one connector connecting the exterior ring structure and the interior area,

wherein the interior area is magnetized.

10. The electromagnetic device in claim 1, wherein the planar coil comprises:

a top layer;

a bottom layer;

an insulation layer separating the top layer and the bottom layer; and

a connector electrically connecting the top layer and the bottom layer through the insulation layer.

11. The electromagnetic device in claim 10, wherein the planar coil is formed from a printed circuit board (PCB).

12. The electromagnetic device in claim 1, wherein the magnetic diaphragm comprises:

a first polymer film layer with a first magnetic material layer coating a side of the first polymer film layer; and

a second polymer film layer with a second magnetic material layer coating a side of the second polymer film layer;

wherein the second polymer film layer is affixed to the first polymer film layer and the first magnetic material layer faces the second magnetic material layer.

13. An electromagnetic device comprising:

a housing;

a planar coil disposed inside the housing and fixed in the presence of exterior pressure, the planar coil comprising a plurality of layers; and

a magnetic diaphragm disposed inside the housing and comprising a layer of magnetic micro-powder,

wherein the plane of the planar coil is substantially in parallel with the plane of the magnetic diaphragm,

wherein the planar coil is separated by a distance from the magnetic diaphragm, and the magnetic diaphragm is moveable in the presence of the exterior pressure to induce an electromotive force upon the planar coil, the planar coil comprising;

wherein the planar coil comprises a top layer, a bottom layer; and

a connector electrically connecting the top layer and the bottom layer through the insulation layer, and the plurality of layers is arranged such that a direction of the induced electromotive force upon the layers of the planar coil are synchronized among the layers.