Notched electrode for electrostimulation lead

• US 8,718,788 B2
• Filed: 09/22/2011
• Issued: 05/06/2014
• Est. Priority Date: 06/05/2004
• Status: Active Grant

• Current Assignee: Advanced Neuromodulation Systems Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Advanced Neuromodulation Systems Incorporated (Abbott Laboratories Incorporated)
• Inventors: Franz, Brian
• Primary Examiner(s): Bertram, Eric D.
• Application Number:
  US13/240,497
• Publication Number:
  US 20120010671A1
• Time in Patent Office: 957 Days
• Field of Search: 607/116
• US Class Current: 607/116
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes

Abstract

According to one embodiment, an electrode for use in electrostimulation is provided, where the electrode comprises a notch that operates to substantially eliminate gaseous material from being trapped about the electrode during a molding process of an electrostimulation lead.

Claims

1. A method for fabricating a neurostimulation lead, comprising:

providing a lead body comprising a plurality of conductor wires;

providing a plurality of substantially cylindrical electrodes at a distal end of the lead body, wherein each electrode comprises a first peripheral edge at a first end of the respective electrode and a second peripheral edge at a second end of the respective electrode, wherein a plurality of notches are provided in each electrode circumferentially about the first peripheral edge;

placing at least the distal end of the lead body with the plurality of electrodes into a mold; and

injecting insulative material into the mold, wherein subsequent to the injection of insulative material, the plurality of notches facilitate the elimination of gaseous material from the insulative material promximate the corresponding electrode.

2. The method of claim 1 wherein the plurality of electrodes comprises four electrodes.

3. The method of claim 1 wherein the plurality of notches of each electrode are aligned circumferentially about the first peripheral edges.

4. The method of claim 1 wherein the insulative material is a polyurethane material.

5. The method of claim 1 wherein at least one of the plurality of notches possess a radius of curvature.

6. The method of claim 5 wherein a ratio between a length of each electrode and the radius of curvature of the first and second plurality of notches is approximately 0.60 inches/0.02 inches.

7. The method of claim 5 wherein the plurality of electrodes posses an outside diameter of approximately 0.06 inches.

8. A method for fabricating a neurostimulation lead, comprising:

providing a lead body comprising a plurality of conductor wires;

providing a plurality of substantially cylindrical electrodes at a distal end of the lead body, wherein each electrode comprises a first peripheral edge at a first end of the respective electrode and a second peripheral edge at a second end of the respective electrode, a plurality of notches are provided in each one of the electrodes circumferentially about at least one of the first peripheral edge and the second peripheral edge;

placing at least the distal end of the lead body with the plurality of electrodes into a mold; and

injecting insulative material into the mold, wherein subsequent to the injection of insulative material, the plurality of notches facilitate the elimination of gaseous material from the insulative material promximate the corresponding electrode.

9. The method of claim 8 wherein the plurality of electrodes comprises four electrodes.

10. The method of claim 8 wherein the plurality of notches of each electrode are aligned circumferentially about the peripheral edges.

11. The method of claim 8 wherein the insulative material is a polyurethane material.

12. The method of claim 8 wherein at least one of the plurality of notches possess a radius of curvature.

13. The method of claim 12 wherein a ratio between a length of each electrode and the radius of curvature of the first and second plurality of notches is approximately 0.60 inches/0.02 inches.

14. The method of claim 13 wherein the plurality of electrodes posses an outside diameter of approximately 0.06 inches.

15. A method for fabricating a neurostimulation lead, comprising:

providing a lead body comprising a plurality of conductor wires;

providing a plurality electrodes at a distal end of the lead body, wherein each electrode comprises a first peripheral edge at a first end of the respective electrode and a second peripheral edge at a second end of the respective electrode, wherein a at least one notch is provided in at least one of the plurality of electrodes circumferentially about at least one of the first peripheral edge and the second peripheral edge;

placing at least the distal end of the lead body with the plurality of electrodes into a mold; and

injecting insulative material into the mold, wherein subsequent to the injection of insulative material, the ate least one notch facilitates the elimination of gaseous material from the insulative material promximate the corresponding electrode.

16. The method of claim 15 wherein at least a second notch is provided in the at least one of the plurality of electrodes about at least one of the first peripheral edge and the second peripheral edge.

17. The method of claim 16 wherein the plurality of electrodes comprises four electrodes.

18. The method of claim 16 wherein the first notch and the second notch are aligned circumferentially about the peripheral edges.

19. The method of claim 16 wherein at least one of the first and second notches posses a radius of curvature.

20. The method of claim 15 wherein the insulative material is a polyurethane material.