Utility-driven energy-load management with adaptive fan control during load-control events

• US 8,720,791 B2
• Filed: 08/27/2010
• Issued: 05/13/2014
• Est. Priority Date: 08/26/2010
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Slingsby, Karl A., Rognli, Roger W.
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US12/870,097
• Publication Number:
  US 20120048952A1
• Time in Patent Office: 1,355 Days
• Field of Search: 236/49.3, 236/51, 62161-164, 700/276, 340/870.16, 340/870.17
• US Class Current: 236/49.3
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/54 using one central controller connected to several sub-controllers
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 2110/10 Temperature

Abstract

An adaptive-fan-control (AFC) communicating thermostat for controlling an electrical load and controlling an HVAC circulation fan during a load control event. The thermostat interrupts and overrides an occupant-selected fan setting of the thermostat. The AFC communicating thermostat includes a controller in communication with a temperature sensor and the occupant-selectable fan control.

Claims

1. An adaptive-fan-control (AFC) communicating thermostat for controlling an electrical load and controlling an HVAC circulation fan during a load control event to interrupt and override fan operation according to an occupant-selected fan setting of the thermostat, the thermostat comprising:

a temperature sensor that senses temperature of a space of a facility, the space receiving conditioned air from an HVAC system having an electrical load;

an occupant-selectable fan control adapted to permit an occupant of the space to select one of a plurality of occupant-selected fan-control settings, the fan control configured to control operation of the HVAC circulation fan other than during a load-control event;

a controller in communication with the temperature sensor and the occupant-selectable fan control, including;

a transceiver adapted to receive load-control messages over a communications network;

means in communication with the transceiver, the temperature sensor, and the fan control for overriding the occupant-selected fan-control setting to operate the fan based on at least one of ductwork location, and ductwork length, and based on at least one of facility conditions, occupant settings, predetermined utility-managed load-control factors, and an override mode thereby changing operation of the fan during the load-control event and maximizing occupant comfort in the space of the facility.

2. The AFC communicating thermostat of claim 1, wherein the facility conditions include a space temperature.

3. The AFC communicating thermostat of claim 1, wherein the facility conditions are selected from a group consisting of space temperature, humidity, degree of facility insulation, solar gain, presence of ductwork in an unconditioned space, and presence of a basement.

4. The AFC communicating thermostat of claim 1, wherein occupant settings include temperature set point and an occupant-selected fan setting.

5. The AFC communicating thermostat of claim 4, wherein the occupant-selected fan-control setting is selected from the group consisting of AUTO, CIRCULATE, and ON, and wherein AUTO causes the HVAC circulation fan to circulate air only when the electrical load is powered on, CIRCULATE causes the HVAC circulation fan to circulate air for a portion of a predetermined period of time, and ON causes the circulation fan to circulate air continuously.

6. The AFC communicating thermostat of claim 1, wherein the predetermined utility-managed load-control factors include a type of the load-control event.

7. The AFC communicating thermostat of claim 6, wherein the type of the load-control event comprises a cycling-type load-control event.

8. The AFC communicating thermostat of claim 6, wherein the type of the load-control event comprises a temperature-ramping-type load-control event.

9. The AFC communicating thermostat of claim 1, wherein the override mode is selected from a group consisting of an on mode, auto mode, circulate mode, and occupant mode.

10. The AFC communicating thermostat of claim 1, wherein the electrical load is an electrical cooling load comprising an air-conditioning compressor.

11. The AFC communicating thermostat of claim 1, wherein the electrical load includes a heating load.

12. The AFC communicating thermostat of claim 1, wherein the communications network includes a long-haul network.

13. The AFC communicating thermostat of claim 12, wherein the long-haul network includes a paging network.

14. The AFC communicating thermostat of claim 1, wherein the communications network includes a short-haul network.

15. The AFC communicating thermostat of claim 14, wherein the short-haul network comprises a ZigBee network.

16. The AFC communicating thermostat of claim 1, further comprising a user input interface and a display.

17. A method of controlling an electrical load of a system for conditioning air using an adaptive-fan control (AFC) communicating thermostat having an occupant-selectable fan control and a controller in communication with a utility receiving load control messages to maximize comfort of an occupant at a facility during a load-control event, the method comprising:

receiving a load-control command at a controller in communication with a thermostat, the load-control command triggering a load-control event that includes selectively operating the electrical load of the system for conditioning air;

detecting a space temperature of the facility receiving conditioned air circulated by the fan of the system for conditioning air;

selectively causing the controller to determine whether the space temperature is above a set point of the thermostat; and

selectively causing the controller to override a customer-selected fan setting to control the fan during the load-control event based upon at least one of ductwork location, and ductwork length, and based on at least one of facility conditions, occupant settings, predetermined utility-managed load-control factors, and an override mode.

18. The method of claim 17, wherein selectively operating the electrical load of the system for conditioning air includes cycling an air-conditioning compressor on and off

19. The method of claim 17, wherein selectively operating the electrical load of the system for conditioning air includes ramping up a temperature set point of a facility during the load-control event.

20. The method of claim 17, wherein the facility conditions are selected from a group consisting of space temperature, humidity, degree of facility insulation, solar gain, presence of ductwork in an unconditioned space, and presence of a basement.

21. The method of claim 17, wherein occupant settings include temperature set point and an occupant-selected fan setting.

22. The method of claim 21, wherein the occupant-selected fan-control setting is selected from the group consisting of AUTO, CIRCULATE, and ON, and wherein AUTO causes the HVAC circulation fan to circulate air only when the electrical load is powered on, CIRCULATE causes the HVAC circulation fan to circulate air for a portion of a predetermined period of time, and ON causes the circulation fan to circulate air continuously.

23. The method of claim 17, wherein the override mode is selected from a group consisting of an on mode, auto mode, circulate mode, and occupant mode.

24. The method of claim 17, wherein selectively causing the controller to override a customer-selected fan setting to control the fan during the load control event includes causing the fan to operate in a CIRCULATE setting when an occupant fan-control setting is ON.

25. The method of claim 17, wherein selectively causing the controller to override a customer-selected fan setting to control the fan during the load control event includes causing the fan to be off when an occupant fan-control setting is AUTO.

26. The method of claim 17, wherein selectively causing the controller to override a customer-selected fan setting to control the fan during the load control event includes causing the fan to be on continuously when an occupant fan-control setting is CIRCULATE.

27. An adaptive-fan-control (AFC) communicating thermostat for controlling an electrical load and controlling an HVAC circulation fan during a load control event to interrupt and override fan operation according to an occupant-selected fan setting of the thermostat, the thermostat comprising:

a temperature sensor that senses temperature of a space of a facility, the space receiving conditioned air from an HVAC system having an electrical load;

an occupant-selectable fan control adapted to permit an occupant of the space to select one of a plurality of occupant-selected fan-control settings, the fan control configured to control operation of the HVAC circulation fan other than during a load-control event;

a controller in communication with the temperature sensor and the occupant-selectable fan control, including;

a transceiver adapted to receive load-control messages over a communications network;

a processor in communication with the transceiver, the temperature sensor, and the fan control, the processor adapted to override the occupant-selected fan-control setting to operate the fan based on at least one of ductwork location, and ductwork length, and based on at least one of facility conditions, occupant settings, predetermined utility-managed load-control factors, and an override mode, thereby changing operation of the fan during the load-control event and maximizing occupant comfort in the space of the facility.

28. The AFC communicating thermostat of claim 27, further comprising a user input interface and a display.

29. The AFC communicating thermostat of claim 27, wherein the communications network is a long-haul, radio-frequency communications network.

30. The AFC communicating thermostat of claim 27, wherein the load-control event comprises a cycling-type load-control event and the override mode comprises the on mode, the on mode adapted to cause the HVAC circulation fan to run continuously when:

the temperature sensor senses that the temperature of the space of the facility is above an occupant set point, and an occupant-selected fan-control setting is AUTO, CIRCULATE, or ON.

31. The AFC communicating thermostat of claim 27, wherein the load-control event comprises a temperature-ramping-type load-control event and the override mode comprises the on mode, the on mode adapted to cause the HVAC circulation fan to run continuously when:

the temperature sensor senses that the temperature of the space of the facility is above an occupant set point, and an occupant-selected fan-control setting is ON;

or

the temperature sensor senses that the temperature of the space of the facility is below an occupant set point, and an occupant-selected fan-control setting is AUTO or ON.

32. The AFC communicating thermostat of claim 27, wherein the override mode comprises the circulate mode, the circulate mode adapted to cause the HVAC circulation fan to circulate air for a portion of a predetermined period of time, when the temperature of the space of the facility is above, below, or at the occupant set point, and the occupant fan-control setting is AUTO, CIRCULATE, or ON.

33. The AFC communicating thermostat of claim 27, wherein the load-control event comprises a temperature-ramping-type load-control event and the override mode comprises the occupant mode, the occupant mode adapted to cause the HVAC circulation fan to run continuously when:

the temperature sensor senses that the temperature of the space of the facility is above an occupant set point, and an occupant-selected fan-control setting is AUTO or CIRCULATE.