Bone anchor installer and method of use

• US 8,721,650 B2
• Filed: 03/22/2007
• Issued: 05/13/2014
• Est. Priority Date: 03/22/2006
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Tornier Incorporated
• Inventors: Fanton, Gary S., Krumme, John
• Primary Examiner(s): SEVILLA, CHRISTIAN ANTHONY
• Application Number:
  US11/726,736
• Publication Number:
  US 20070260259A1
• Time in Patent Office: 2,609 Days
• Field of Search: 606/99, 606/232, 606/104, 814/53
• US Class Current: 606/99
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0483 Hand-held instruments for holding sutures A61B17/0469 takes precedence; other holders for needles or sutures A61B17/06061; surgical forceps A61B17/28; surgical pincettes A61B17/30
• CPC Class Codes: A61B 17/0487 Suture clamps, clips or locks, e.g. for replacing suture knots; Instruments for applying or removing suture clamps, clips or locks suture anchors A61B17/0401; wound clamps or clips A61B17/08; ligaturing clamps or clips A61B17/122
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0427 having anchoring barbs or pins extending outwardly from the anchor body
• CPC Class Codes: A61B 2017/0437 the barbs being resilient or spring-like
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0453 threaded elements, e.g. set screws
• CPC Class Codes: A61B 2017/0456 Surface features on the anchor, e.g. ribs increasing friction between the suture and the anchor
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0459 Multiple holes in the anchor through which the suture extends and locking the suture when tension is applied

Abstract

Systems, apparatuses and methods for securing tissue to bone using a bone anchoring system are described. Methods and apparatuses may allow transformation between locked and unlocked states, thereby allowing adjustment of the tension in the suture. The apparatus and/or methods may allow unidirectional movement of a suture, while preventing slippage or movement of the suture and tissue in the opposite direction. Ends of a suture may be individually tensioned to adjust positioning of a tissue with respect to a bone.

Claims

1. A bone anchor installer system comprising:

a handle portion;

a loading portion comprising a proximal end coupled to the handle portion and a distal end adapted to releasably couple to a bone anchor;

an anchor holder removably coupled to the distal end of the loading portion, the anchor holder comprising at least two portions, the at least two portions comprising a first portion releasably coupled to a second portion, and a cavity sized to accept the distal end of the loading portion and a bone anchor coupled thereto; and

a mechanism adapted to uncouple the first and second portions of the anchor holder from the loading portion while the distal end of the loading portion and the bone anchor are within the cavity.

2. The installer system of claim 1 comprising a tether releasably retaining a bone anchor to the distal end of the loading portion.

3. The installer system of claim 2 wherein the tether extends from the bone anchor to the proximal end of the loading portion.

4. The installer system of claim 2 wherein tension on the tether is variable.

5. The installer system of claim 2 wherein the tether is accessible near the proximal end of the loading portion.

6. The installer system of claim 1 comprising a cannula sized to deliver a bone anchor attached to the loading portion to a surgical site.

7. The installer system of claim 1 comprising a suture puller coupled to the anchor holder to engage a suture to a bone anchor.

8. The installer system of claim 1 comprising a suture puller engaged with the anchor holder and a bone anchor located in the cavity, the suture puller comprising;

a distal end configured to couple with one or more sutures; and

a proximal end configured to allow an operator to pull the suture puller through the anchor holder and a bone anchor to couple the suture to the bone anchor.

9. The install system of claim 8 wherein the suture puller is threaded through a two bar locking mechanism on the bone anchor.

10. The installer system of claim 8 wherein the distal end of the suture puller comprises a loop adapted to receive one or more sutures.

11. The installer system of claim 1 comprising a bone anchor coupled to the distal end of the loading portion.

12. The installer system of claim 1 comprising:

a bone anchor coupled to the distal end of the loading portion, wherein the bone anchor includes a two bar locking mechanism; and

at least one suture threaded through the two bar locking mechanism.

13. The installer of claim 12 wherein the suture is threaded between a first locking bar and the bone anchor from a side opposite a second locking bar, around the second locking bar on a side opposite the bone anchor, and back through a space between the first and second locking bars and the bone anchor.

16. The bone anchor installer system of claim 1, wherein the mechanism is further adapted to uncouple the first and second portions of the anchor holder from the loading portion prior to installation of the bone anchor.

14. A bone anchor installer system comprising:

a handle portion;

a loading portion coupled to the handle portion, the loading portion having a distal end adapted to releasably couple to a bone anchor;

an anchor holder removably coupled to the distal end of the loading portion, the anchor holder comprising;

a longitudinal axis;

a cavity extending substantially along the longitudinal axis, the cavity sized to accept the distal end of the loading portion and the bone anchor coupled thereto;

a first portion defining a first inner surface of the cavity; and

a second portion releasably coupled to the first portion, the second portion defining a second inner surface of the cavity, wherein the first inner surface is on one side of the bone anchor and the second inner surface is on another side of the bone anchor with respect to the longitudinal axis when the bone anchor is accepted in the cavity; and

a mechanism adapted to uncouple the first portion and second portions of the anchor holder from the loading portion.

17. The bone anchor installer system of claim 14, wherein the first and second portions completely encircle the distal end of the loading portion.

18. The bone anchor installer system of claim 14, wherein the first and second portions completely encircle the bone anchor.

21. The bone anchor installer system of claim 14, wherein the first and second portions are separable halves of the anchor holder.

15. A bone anchor installer system comprising:

a handle portion;

a loading portion coupled to the handle portion, the loading portion having a distal end adapted to releasably couple to a bone anchor; and

an anchor holder removably coupled to the distal end of the loading portion, the anchor holder comprising;

a longitudinal axis;

a cavity sized to accept the distal end of the loading portion and the bone anchor coupled thereto;

a first portion; and

a second portion releasably coupled to the first portion,

wherein the first portion and second portion surround the distal end of the loading portion and the bone anchor in a coupled configuration of the anchor holder, and wherein the first portion and the second portion are removable from the distal end of the loading portion and the bone anchor along an orthogonal direction with respect to the longitudinal axis in a released configuration of the anchor holder.

19. The bone anchor installer system of claim 15, wherein the first and second portions completely encircle the distal end of the loading portion.

20. The bone anchor installer system of claim 15, wherein the first and second portions completely encircle the bone anchor.

22. The bone anchor installer system of claim 15, wherein the first and second portions are separable halves of the anchor holder.

23. A bone anchor installer system, comprising:

a handle portion;

a loading portion comprising a proximal end coupled to the handle portion and a distal end releasably coupled to a bone anchor;

an anchor holder removably coupled to the distal end of the loading portion, the anchor holder comprising;

at least two portions, the at least two portions comprising a first portion releasably coupled to a second portion, and

a cavity sized to accept the distal end of the loading portion and the bone anchor coupled thereto;

a mechanism adapted to uncouple the first and second portions of the anchor holder from the loading portion while the distal end of the loading portion and the bone anchor are within the cavity;

a suture puller engaged with the anchor holder and the bone anchor located in the cavity, the suture puller comprising;

a first end configured to couple with one or more sutures; and

a second end configured to allow an operator to pull the suture puller through the anchor holder and the bone anchor, to couple the suture to the bone anchor prior to uncoupling of the first and second portions.

24. The bone anchor installer system of claim 23, wherein the first end and the second end both protrude laterally from the anchor holder.

25. The bone anchor installer system of claim 24, wherein the first end and the second end both protrude laterally on a same side of the anchor holder.

26. The bone anchor installer system of claim 24, wherein the suture puller extends into the cavity and through at least one aperture in the bone anchor.

27. The bone anchor installer system of claim 23, wherein the bone anchor comprises a first aperture and a second aperture, and wherein the suture puller extends into the cavity, through the first aperture, through the second aperture, and back out of the cavity.

28. The bone anchor installer system of claim 27, wherein the loading portion comprises a first slot and a second slot at the distal end, wherein the suture puller extends into the cavity, through the first slot, through the first aperture, through the second slot, back through the second slot, through the second aperture, back through the first slot, and back out of the cavity.

29. The bone anchor installer system of claim 28, wherein the anchor holder comprises a pin, wherein the pin at least partially spans the first and second portions prior to uncoupling of the first and second portions, and wherein the suture puller extends into the cavity, through the first slot, through the first aperture, through the second slot, around the pin, back through the second slot, through the second aperture, back through the first slot, and back out of the cavity.