Linear actuator

• US 8,725,438 B2
• Filed: 09/28/2005
• Issued: 05/13/2014
• Est. Priority Date: 09/30/2004
• Status: Active Grant

• Current Assignee: Linak A/S (Linak Holding A/S)
• Original Assignee: Linak A/S (Linak Holding A/S)
• Inventors: Jensen, Svend Erik Knudsen
• Primary Examiner(s): TSAI, CAROL S W
• Application Number:
  US11/663,734
• Publication Number:
  US 20090151489A1
• Time in Patent Office: 3,149 Days
• Field of Search: 702 32- 36, 702 60- 63, 702/188, 310/317, 310/311, 310/12, 310/20, 310/80, 744/249.3, 74/894.5, 744/03, 744/11, 74/893.5, 74/25, 744/25, 74/893.3, 74/892.3, 74/893.8, 303/116.2, 318/627, 318/34, 318/468
• US Class Current: 702/60
• CPC Class Codes: F16H 2025/2031 Actuator casings
• CPC Class Codes: F16H 2025/2084 Perpendicular arrangement of drive motor to screw axis
• CPC Class Codes: F16H 2057/012 of gearings
• CPC Class Codes: F16H 25/20 Screw mechanisms with automatic reversal F16H25/12
• CPC Class Codes: F16H 25/2472 Safety nuts
• CPC Class Codes: Y10T 74/18056 Rotary to or from reciprocating or oscillating
• CPC Class Codes: Y10T 74/18656 Carriage surrounded, guided, and primarily supported by member other than screw [e.g., linear guide, etc.]
• CPC Class Codes: Y10T 74/18672 Plural screws in series [e.g., telescoping, etc.]
• CPC Class Codes: Y10T 74/18696 including means to selectively transmit power [e.g., clutch, etc.]
• CPC Class Codes: Y10T 74/18752 Manually driven
• CPC Class Codes: Y10T 74/19828 Worm

Abstract

A linear actuator comprises a reversible electric motor (2) which, via a transmission, is capable of driving a spindle (4) having a spindle nut (5) secured against rotation and comprises a power supply and a controller. The actuator moreover comprises a memory unit for collecting at least one set of data from the operation, indicating how long and how hard the actuator has worked. It is hereby possible to obtain an overview of the mechanical state of the actuator and thereby prevent unfortunate occurrences and accidents as a consequence of wear-out of the actuator.

Claims

1. A linear actuator which comprises:

a cabinet,

a spindle mounted in the cabinet which includes a spindle nut secured against rotation,

an activation rod having an end connected to the spindle nut,

a reversible DC motor mounted in the cabinet,

a worm gear for operatively connecting the reversible DC motor with the spindle,

a power supply having a DC output for the DC motor,

a controller, and

a memory unit for collecting at least one set of data from operation of the linear actuator which indicates a time period the linear actuator has operated and power used during said time period, said memory unit being configured for communication with a means for evaluating a mechanical state of said linear actuator based on at least said one set of data stored in said memory unit.

2. The actuator according to claim 1, including a microprocessor for collecting the data.

3. The actuator according to claim 2, wherein the microprocessor is located externally of the actuator and collects and saves said data in the memory unit of the actuator via a form of bus.

4. The actuator according to claim 1, wherein power is used for evaluating the state of the actuator by measuring it across a serial resistor in a power path to the motor.

5. The actuator according to claim 2, wherein a period of time during which the power has been switched on is obtained directly from the microprocessor.

6. The actuator according to claim 1, including a temperature sensor for measuring and collecting temperature data.

7. The actuator according to claim 1, including strain gauges for measuring and collecting load data.

8. The actuator according to claim 7, wherein the strain gauges are arranged in connection with a spindle bearing.

9. The actuator according to claim 1, wherein the revolutions of the spindle are measured and summed up by means of a mechanical counter or optical or magnetic encoders or scanning of the commutator pulses of the motor.

10. The actuator according to claim 1, including a linear slide potentiometer disposed in parallel with the spindle, a signal from the linear slide potentiometer being used as a parameter for evaluation of a state of the actuator.

11. The actuator according to claim 1, wherein the actuator and/or a control box is equipped with light-emitting diodes to signal wear-out of the actuator.

12. The actuator according to claim 11, wherein a color code signals wear-out or optionally the degree of wear-out.

13. The actuator according to claim 11, wherein a signal generator is arranged in a hand control where it is directly visible.

14. The actuator according to claim 1, incorporated in a mounting bracket of the actuator.

15. The linear actuator of claim 1 wherein the operation of the linear actuator comprises intermittent operation in accordance with a user command inputted through a hand control electrically coupled to the controller.

16. A lifter mechanism for lifting a patient from a hospital bed, said lifter mechanism comprising:

a linear actuator electrically coupled to a hand control for control of the lifter mechanism by a user through selective operation of the linear actuator,

the linear actuator includes;

a cabinet,

a spindle mounted in the cabinet which includes a spindle nut secured against rotation,

an activation rod having an end connected to the spindle nut,

a reversible DC motor mounted in the cabinet,

a worm gear for operatively connecting the reversible DC motor with the spindle,

a power supply having a DC output for the DC motor,

a controller, and

a memory unit for collecting at least one set of data from operation of the linear actuator which indicates a time period the linear actuator has operated and power used during said time period, said memory unit being configured for communication with a means for evaluating a mechanical state of the linear actuator based on at least the one set of data stored in the memory unit.

17. A linear actuator which comprises:

a cabinet,

a spindle mounted in the cabinet which includes a spindle nut secured against rotation,

an activation rod having an end connected to the spindle nut,

a reversible DC motor mounted in the cabinet,

a worm gear for operatively connecting the reversible DC motor with the spindle,

a power supply having a DC output for the DC motor,

a controller configured to control the operation of the linear actuator in response to a user command given by a user using a hand control coupled to the controller, and

a memory unit for collecting at least one set of data when the linear actuator is operated by the controller, the at least one set of data indicating at least a time period the linear actuator has operated and the power used during said time period, said memory unit being configured for communication with a means for evaluating a mechanical state of said linear actuator based on at least said one set of data stored in said memory unit.

18. The linear actuator of claim 17 wherein the operation of the linear actuator comprises intermittent operation in accordance with the user command to the controller.

19. A linear actuator which comprises:

a cabinet,

a spindle mounted in the cabinet which includes a spindle nut secured against rotation,

an activation rod having an end connected to the spindle nut,

a reversible DC motor mounted in the cabinet,

a transmission for operatively connecting the reversible DC motor with the spindle,

a power supply having a DC output for the DC motor,

a controller, and

a memory unit for collecting at least one set of data from operation of the linear actuator which indicates a time period the linear actuator has operated and power used during said time period, said memory unit being configured for communication with a means for evaluating a mechanical state of said linear actuator based on at least said one set of data stored in said memory unit.

20. The actuator according to claim 19, including a microprocessor for collecting the data.

21. The actuator according to claim 20, wherein the microprocessor is located externally of the actuator and collects and saves said data in the memory unit of the actuator via a form of bus.

22. The actuator according to claim 19, wherein power is used for evaluating the state of the actuator by measuring it across a serial resistor in a power path to the motor.

23. The actuator according to claim 19, wherein a period of time during which the power has been switched on is obtained directly from the microprocessor.

24. The actuator according to claim 19, including a temperature sensor for measuring and collecting temperature data.

25. The actuator according to claim 19, including strain gauges for measuring and collecting load data.

26. The actuator according to claim 25, wherein the strain gauges are arranged in connection with a spindle bearing.

27. The actuator according to claim 19, wherein the revolutions of the spindle are measured and summed up by means of a mechanical counter or optical or magnetic encoders or scanning of the commutator pulses of the motor.

28. The actuator according to claim 19, including a linear slide potentiometer disposed in parallel with the spindle, a signal from the linear slide potentiometer being used as a parameter for evaluation of a state of the actuator.

29. The actuator according to claim 19, wherein the actuator and/or a control box is equipped with light-emitting diodes to signal wear-out of the actuator.

30. The actuator according to claim 29, wherein a color code signals wear-out or optionally the degree of wear-out.

31. The actuator according to claim 29, wherein a signal generator is arranged in a hand control where it is directly visible.

32. The actuator according to claim 19, incorporated in a mounting bracket of the actuator.