Method of manufacturing glass substrate, and stirring device

• US 8,726,696 B2
• Filed: 09/11/2012
• Issued: 05/20/2014
• Est. Priority Date: 11/01/2010
• Status: Active Grant

• Current Assignee: Avanstrate, Inc. (Volcan Investments Ltd.)
• Original Assignee: Avanstrate, Inc. (Volcan Investments Ltd.)
• Inventors: Yamamoto, Kohei, Gekko, Hitoshi
• Primary Examiner(s): DEHGHAN, QUEENIE S
• Application Number:
  US13/610,747
• Publication Number:
  US 20130000358A1
• Time in Patent Office: 616 Days
• Field of Search: 651/353
• US Class Current: 65/135.3
• CPC Class Codes: B01F 27/0722 perpendicular with respect to the rotating axis
• CPC Class Codes: B01F 27/0724 directly mounted on the rotating axis
• CPC Class Codes: B01F 27/1123 sickle-shaped, i.e. curved in at least one direction
• CPC Class Codes: B01F 27/11251 having holes in the surface
• CPC Class Codes: B01F 27/191 with similar elements
• CPC Class Codes: B01F 27/50 Pipe mixers, i.e. mixers wherein the materials to be mixed flow continuously through pipes, e.g. column mixers
• CPC Class Codes: B01F 27/90 with paddles or arms
• CPC Class Codes: C03B 5/187 with moving elements
• CPC Class Codes: F27D 27/00 Stirring devices for molten material F27D3/14 takes precedence

Abstract

A stirring device 100 comprises a chamber 101, and a stirrer 102 for stirring molten glass 7 in the chamber 101. The stirrer 102 has a shaft 105 as a rotation axis, and blades 106a-106e disposed in a plurality of tiers on a side wall of the shaft 105. The blades 106a-106e have support plates 108 and ancillary plates 109. The ancillary plates 109 create, in the molten glass 7, a flow in the radial direction of the shaft 105.

Claims

1. A method of manufacturing a glass substrate, comprising:

a melting step melting a glass starting material and obtaining molten glass;

a stirring step for stirring, inside a stirring vessel, the molten glass obtained in the melting step; and

a molding step for molding a glass substrate from the molten glass stirred in the stirring step;

wherein in the method of manufacturing a glass substrate,

the stirring vessel is provided with a chamber for directing the molten glass downward from above, or upwardly from below, and a stirrer for stirring the molten glass inside the chamber;

the stirrer has a shaft serving as a rotation axis disposed along the vertical direction, and blades disposed on a side face of the shaft, in a plurality of tiers from an uppermost tier to a lowermost tier along the axial direction of the shaft;

the blades have support plates extending orthogonally to the axial direction of the shaft, and ancillary plates disposed on a principal face of the support plates; and

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates create in the molten glass a flow in the radial direction of the shaft, and ancillary plates positioned between support plates of blades disposed in two adjacent tiers create, in the molten glass, a flow in the same direction,

in the stirring step, at least one of the ancillary plates creates in the molten glass, along the support plate, a flow from the inner wall of the chamber towards the shaft, and at least one of the ancillary plates creates in the molten glass, along the support plate, a flow from the shaft towards the inner wall of the chamber.

2. The method of manufacturing a glass substrate as recited in claim 1, wherein

the blades have the ancillary plates arranged on the upper principal faces and on the lower principal faces of the support plates;

and

in the stirring step, the stirrer rotates about the shaft as the rotation axis, thereby causing either the ancillary plates arranged on the upper principal faces of the support plates or the ancillary plates arranged on the lower principal faces of the support plates in the respective blades to create in the molten glass a flow from the inner wall of the chamber towards the shaft, and the other of either the ancillary plates arranged on the upper principal faces of the support plates or the ancillary plates arranged on the lower principal faces of the support plates in the respective blades to create, in the molten glass, a flow from the shaft towards the inner wall of the chamber.

3. The method of manufacturing a glass substrate as recited in claim 2, wherein

the support plates are furnished in a radial pattern from the shaft towards the inner wall of the chamber;

and are disposed such that, when the support plates of the blades disposed in two adjacent tiers are respectively projected onto the bottom face of the chamber, the gap between the respective support plates is small, or the surface area of a section where the respective support plates overlap is small.

4. The method of manufacturing a glass substrate as recited in claim 3, wherein

a plurality of the support plates are furnished in a radial pattern;

and

each of the plurality of support plates is linked at the periphery of the shaft.

5. The method of manufacturing a glass substrate as recited in claim 4, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow for moving the molten glass from the inner wall of the chamber towards the shaft, and a second flow for causing the molten glass moved by the first flow to ascend along a side wall of the shaft.

6. The method of manufacturing a glass substrate as recited in claim 3, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow for moving the molten glass from the inner wall of the chamber towards the shaft, and a second flow for causing the molten glass moved by the first flow to ascend along a side wall of the shaft.

7. The method of manufacturing a glass substrate as recited in claim 2, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow for moving the molten glass from the inner wall of the chamber towards the shaft, and a second flow for causing the molten glass moved by the first flow to ascend along a side wall of the shaft.

8. The method of manufacturing a glass substrate as recited in claim 1, wherein

the support plates are furnished in a radial pattern from the shaft towards the inner wall of the chamber;

and are disposed such that, when the support plates of the blades disposed in two adjacent tiers are respectively projected onto the bottom face of the chamber, the gap between the respective support plates is small, or the surface area of a section where the respective support plates overlap is small.

9. The method of manufacturing a glass substrate as recited in claim 8, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow for moving the molten glass from the inner wall of the chamber towards the shaft, and a second flow for causing the molten glass moved by the first flow to ascend along a side wall of the shaft.

10. The method of manufacturing a glass substrate as recited in claim 8, wherein

a plurality of the support plates are furnished in a radial pattern;

and

each of the plurality of support plates is linked at the periphery of the shaft.

11. The method of manufacturing a glass substrate as recited in claim 10, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow for moving the molten glass from the inner wall of the chamber towards the shaft, and a second flow for causing the molten glass moved by the first flow to ascend along a side wall of the shaft.

12. The method of manufacturing a glass substrate as recited in claim 1, wherein

in the stirring step, the molten glass between support plates of blades disposed in two adjacent tiers flows in the same direction as the flow created by ancillary plates positioned between the support plates.

13. A method of manufacturing a glass substrate, comprising:

a melting step melting a glass starting material and obtaining molten glass;

a stirring step for stirring, inside a stirring vessel, the molten glass obtained in the melting step; and

a molding step for molding a glass substrate from the molten glass stirred in the stirring step;

wherein in the method of manufacturing a glass substrate,

the stirring vessel is provided with a chamber for directing the molten glass downward from above, or upwardly from below, and a stirrer for stirring the molten glass inside the chamber;

the stirrer has a shaft serving as a rotation axis disposed along the vertical direction, and blades disposed on a side face of the shaft, in a plurality of tiers from an uppermost tier to a lowermost tier along the axial direction of the shaft;

the blades have support plates extending orthogonally to the axial direction of the shaft, and ancillary plates disposed on a principal face of the support plates; and

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates create in the molten glass a flow in the radial direction of the shaft,

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier create, upwardly from the support plates of the blade positioned in the uppermost tier, a first flow that moves the molten glass from the inner wall of the chamber towards the shaft, and a second flow that moves the molten glass moved by the first flow up along a side wall of the shaft.

14. The method of manufacturing a glass substrate as recited in claim 13, wherein

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby the ancillary plates arranged on the upper principal faces of the support plates of the blade positioned in the uppermost tier further create, upwardly from the support plates of the blade positioned in the uppermost tier, a third flow that moves, in the proximity of the liquid level of the molten glass, the molten glass moved by the second flow from the shaft towards the inner wall of the chamber, and a fourth flow that moves the molten glass moved by the third flow down along the inner wall of the chamber.

15. The method of manufacturing a glass substrate as recited in claim 13, wherein

in the stirring step, the molten glass has a viscosity of 2500 poise-450 poise.

16. A method of manufacturing a glass substrate, comprising:

a melting step for melting a glass starting material and obtaining molten glass;

a stirring step for stirring, inside a stirring vessel, the molten glass obtained in the melting step; and

a molding step for molding a glass substrate from the molten glass stirred in the stirring step;

wherein in the method of manufacturing a glass substrate,

the stirring vessel is provided with a chamber for directing the molten glass downward from above, or upwardly from below, and a stirrer for stirring the molten glass inside the chamber;

the stirrer has a shaft serving as a rotation axis disposed along the vertical direction, and blades disposed, on a side face of the shaft, in a plurality of tiers from an uppermost tier to a lowermost tier along the axial direction of the shaft;

the blades have support plates extending orthogonally to the axial direction of the shaft, and ancillary plates disposed on a principal face of the support plates; and

in the stirring step, the stirrer rotates about the shaft as the rotation axis, whereby upwardly from the support plates of the blade positioned in the uppermost tier, the ancillary plates arranged on the upper principal face of the support plates of the blade positioned in the uppermost tier create a first flow for moving the molten glass towards the shaft from the inner wall of the chamber, and create a second flow causing the molten glass moved by the first flow to ascend along the side face of the shaft.

17. The method of manufacturing a glass substrate as recited in claim 16, wherein

the chamber has a discharge port in the side wall, at a position above the blade positioned in the uppermost tier;

and

the discharge port discharges the molten glass from the chamber interior, at a heightwise location in proximity to the liquid level of the molten glass.