Vehicle seatback with side airbag deployment

• US 8,727,374 B1
• Filed: 01/24/2013
• Issued: 05/20/2014
• Est. Priority Date: 01/24/2013
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Line, Johnathan Andrew, Ferretti, Daniel, Jaranson, John W., Compton, Grant A., Harper, Kendrick Alden
• Primary Examiner(s): VERLEY, NICOLE T
• Application Number:
  US13/749,589
• Time in Patent Office: 481 Days
• Field of Search: 280/728.3, 280/728.1, 280/730.1, 280/730.2
• US Class Current: 280/728.3
• CPC Class Codes: B60N 2/6009 covering more than only the seat
• CPC Class Codes: B60N 2/643 shape of the back-rests B60N2/66 takes precedence
• CPC Class Codes: B60N 2/986 Side-rests B60N2/2872, B60N2/885 take precedence
• CPC Class Codes: B60N 2002/5808 comprising opening zones for airbags
• CPC Class Codes: B60R 21/207 in vehicle seats

Abstract

A vehicle seatback assembly includes a seatback side support that has a frame member that extends. A suspension component extends forward from the side support to define a peripheral gap. An airbag module is operably coupled to the frame member. A first trim piece conceals a rear area of the frame member and extends forward over the airbag module. A second trim piece is coupled to a forward portion of the frame member and is detachably coupled with the first trim piece along a seam. The airbag module is deployable forward through the seam to move the second trim piece into the peripheral gap.

Claims

1. A vehicle seatback assembly comprising:

a seatback side support having a frame member extending therein;

a suspension component extending forward from the side support to define a peripheral gap;

an airbag module operably coupled to the frame member;

a first trim piece concealing a rear area of the frame member and extending forward over the airbag module; and

a second trim piece coupled to a forward portion of the frame member and detachably coupled with the first trim piece along a seam, wherein the airbag module is deployable forward through the seam to move the second trim piece into the peripheral gap.

2. The vehicle seatback assembly of claim 1, further comprising:

a passenger support operably coupled with a distal end of the suspension component, wherein the passenger support is suspended away from the side support.

3. The vehicle seatback assembly of claim 2, further comprising:

an airbag stored within a base portion of the airbag module and deployable from a contained position to a deployed position, wherein the airbag inflates in the deployed position to extend from the base portion forward through the seam and beyond the passenger support.

4. The vehicle seatback assembly of claim 1, wherein the suspension component includes an outwardly extending flexible member that is coupled with an interior portion of the frame member.

5. The vehicle seatback assembly of claim 1, wherein the first and second trim pieces engage to conceal the airbag module and define an exterior surface of the side support.

6. The vehicle seatback assembly of claim 1, further comprising:

a cavity on the side portion of the frame member for receiving a base portion of the airbag module, wherein the frame member includes a metal material and the first and second trim pieces include a polymer material.

7. A vehicle seatback assembly comprising:

inboard and outboard side supports defining a seatback structure;

a passenger support suspended away from the seatback structure defining a gap;

an airbag module coupled with the outboard side support;

a rear panel at least partially covering the airbag module; and

a front valance abutting the rear panel at a detachable seam that opens outwardly, flexing the front valance forward into the gap, when the airbag module deploys.

8. The vehicle seatback assembly of claim 7, wherein the rear panel and front valance engage to conceal the airbag module and define an exterior surface of the seatback structure.

9. The vehicle seatback assembly of claim 8, wherein the airbag module includes an airbag that expands from a contained position to an inflated position when the airbag module deploys, and wherein the airbag in the inflated position deforms the rear panel laterally outward and the front valance forward to extend through the seam.

10. The vehicle seatback assembly of claim 7, further comprising:

a suspension component having flexible members extending outward and forward from the inboard and outboard side supports to operably engage the passenger support.

11. The vehicle seatback assembly of claim 7, wherein the passenger support includes a trim carrier having an open matrix defining a pattern of resilient elements configured to support the weight of a passenger.

12. The vehicle seatback assembly of claim 7, wherein the gap is defined between the passenger support and the side supports proximate the airbag module, and wherein the front valance is flexible and configured to deform forward into the gap when the airbag module deploys.

13. The vehicle seatback assembly of claim 7, further comprising:

a top support spanning between the inboard and outboard side supports, wherein the front valance couples with the top support and includes an aperture for a headrest to extend through and engage the top support.

14. A vehicle seatback assembly comprising:

a side support having a frame member;

a passenger support suspended away from the frame member defining a gap;

an airbag coupled to the frame member;

a rear trim piece extending forward adjacent the airbag; and

a front trim piece coupled to the frame member, abutting the rear trim piece to conceal the airbag, and flexing forward into the gap upon deployment of the airbag.

15. The vehicle seatback assembly of claim 14, wherein a seam is formed between the trim pieces with the airbag in a contained position, and wherein the airbag extends through the seam to deform the rear trim piece laterally outward when the airbag inflates to a deployed position.

16. The vehicle seatback assembly of claim 14, further comprising:

a support flange extending rearward from an intermediate portion of the front trim piece to abut a side portion of the frame member, wherein the support flange separates from the side portion when the airbag inflates to a deployed position and flexes the front trim piece forward into the gap.

17. The vehicle seatback assembly of claim 14, further comprising:

a reinforcement band coupled with an edge portion of the rear trim piece proximate the front trim piece.

18. The vehicle seatback assembly of claim 14, further comprising:

a flexible suspension component extending outward and forward from the frame member to operably engage the passenger support.

19. The vehicle seatback assembly of claim 14,

wherein the gap is defined between the passenger support and the side support, and wherein the front trim piece is configured to deform forward into the gap when the airbag inflates to a deployed position.

20. The vehicle seatback assembly of claim 14, further comprising:

a vehicle controller electrically coupled with the airbag, wherein the vehicle controller actuates the airbag to deploy when the vehicle controller senses a collision event.