Safety needle with collapsible sheath

• US 8,728,029 B2
• Filed: 10/31/2011
• Issued: 05/20/2014
• Est. Priority Date: 12/17/2001
• Status: Expired due to Term

• Current Assignee: BARD Access Systems Incorporated (Becton, Dickinson & Co)
• Original Assignee: BARD Access Systems Incorporated (Becton, Dickinson & Co)
• Inventors: Vaillancourt, Vincent L., Vaillancourt, Michael J.
• Primary Examiner(s): SHUMATE, VICTORIA PEARL
• Application Number:
  US13/285,774
• Publication Number:
  US 20120046621A1
• Time in Patent Office: 932 Days
• Field of Search: 604/264, 604/110, 604/164.08, 604/111, 604/192, 604/198, 604/167.04, 604/174, 604/263, 606/185
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/1581 Right-angle needle-type devices
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 2005/3256 having folding ring sections
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/3243 being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel devices for protecting guide needles in combination with catheters A61M25/0612
• CPC Class Codes: B29C 48/16 Articles comprising two or more components, e.g. co-extruded layers
• CPC Class Codes: B29K 2067/00 Use of polyesters or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2995/0077 Yield strength; Tensile strength

Abstract

A safety needle device includes a housing, a Huber needle, a cap and a sheath. The Huber needle has a first needle leg disposed in the housing and a second needle leg extending perpendicularly of the first needle leg. The cap is disposed over the second needle leg and is movable relative thereto from a first position with the second needle leg extending through the cap to a second position with a tip of the needle disposed in sealed relation in the cap. The sheath is concentrically disposed on and about the needle in a collapsed state, and secured to and between the housing and the cap. The sheath is extendable from the collapsed state to an extended state in response to movement of the cap from the first position to the second position.

Claims

1. In combination:

a housing;

a Huber needle having a first needle leg disposed in the housing and a second needle leg extending perpendicularly of the first needle leg;

a cap disposed over the second needle leg, the cap movable relative to the second needle leg from a first position with the second needle leg extending through the cap to a second position with a tip of the needle disposed in sealed relation in the cap; and

a high tensile strength sheath formed from a polyester film having a thickness in the range from about 0.5 mm and about 1.0 mm and a polyethylene film having a thickness in the range from about 0.5 mm and about 2.0 mm, the films being co-extruded and sealed together, the sheath concentrically disposed on and about the needle in a collapsed state, and secured to and between the housing and the cap, the sheath extendable from the collapsed state to an extended state in response to movement of the cap from the first position to the second position.

2. The combination according to claim 1, wherein the cap is in contact with the housing in the first position.

3. The combination according to claim 2, further comprising means for releasably locking the cap to the housing.

4. The combination according to claim 3, wherein the means includes a recess in one of the housing and the cap, and a projection on the other of the housing and the cap, the projection snap-fitting into the recess.

5. The combination according to claim 1, wherein the cap includes a locking element disposed therein to prevent passage of the tip of the needle through a distal opening of the cap with the cap in the second position.

6. The combination according to claim 5, wherein the locking element comprises a spring clip having a leaf spring biased onto the second leg of the needle with the cap in the first position, the leaf spring covering the distal opening with the cap in the second position.

7. The combination according to claim 1, wherein the cap includes first and second planar portions extending in opposite directions away from a central portion through which the second needle leg extends.

8. The combination according to claim 7, wherein the cap includes a soft pad secured to an underside thereof.

9. The combination according to claim 8, wherein the soft pad covers the underside of both the first and second planar portions.

10. The combination according to claim 1, wherein the sheath is non-resilient.

11. The combination according to claim 1, wherein the sheath is characterized in having a low percentage of elongation to break.

12. The combination according to claim 1, wherein the sheath is configured to stretch in the extended state to allow the cap to extend beyond the end of the needle and impose a retraction force on the cap toward the housing.

13. The combination according to claim 1, wherein the sheath circumferentially encloses the second needle leg.