Drive mechanism for a drug delivery device

• US 8,728,043 B2
• Filed: 05/27/2010
• Issued: 05/20/2014
• Est. Priority Date: 06/01/2009
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Plumptre, David Aubrey, Jones, Christopher John
• Primary Examiner(s): FLICK, JASON E
• Application Number:
  US12/788,699
• Publication Number:
  US 20100331806A1
• Time in Patent Office: 1,454 Days
• Field of Search: 604/207
• US Class Current: 604/207
• CPC Class Codes: A61M 2005/2407 from the rear
• CPC Class Codes: A61M 2005/2488 via rotation, e.g. threads or bayonet
• CPC Class Codes: A61M 2005/2492 via snap connection
• CPC Class Codes: A61M 2005/3126 Specific display means related to dosing
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/31541 Means preventing setting of a dose beyond the amount remaining in the cartridge
• CPC Class Codes: A61M 5/31543 piston rod reset means, i.e. means for causing or facilitating retraction of piston rod to its starting position during cartridge change
• CPC Class Codes: A61M 5/31551 including axial movement of dose setting member
• CPC Class Codes: A61M 5/31558 using scaling up or down transmissions, e.g. gearbox
• CPC Class Codes: A61M 5/31575 using scaling up or down transmissions, e.g. gearbox
• CPC Class Codes: A61M 5/31585 performed by axially moving actuator, e.g. an injection button

Abstract

A dose setting mechanism for a drug delivery device is disclosed. The mechanism comprises an outer housing and an inner housing having an external groove. The inner housing guides a driver having either a blocking or locking member disposed inside the driver that can lock a flexible tab to an internal groove during dose delivery in the inner housing such that the driver follows the path of the groove and to advance a spindle to move a cartridge bung. A dial sleeve is disposed between the outer and inner housing and is rotatably engaged with the inner housing.

Claims

1. A drug delivery device having a driver locking feature comprising,

a cartridge holder configured to contain a cartridge of medicament connected to a dose dialing assembly, where the dose dialing assembly comprises an outer housing and an inner stationary housing having at least one internal groove on an inner surface;

a driver positioned within the inner housing; and

a flexible tab integral with either the driver or a blocking member, where the tab engages the at least one internal groove to form a detent such that the tab disengages from the at least one internal groove during dose dialing,

wherein the blocking member is positioned inside the driver, but is not threadedly engaged with the driver, and is configured such that the blocking member must slide relative to the driver to lock the flexible tab into the at least one internal groove to prevent disengagement of the tab from the at least one internal groove during dose dispensing such that the driver follows the path of the groove.

2. The drug delivery device of claim 1 where the flexible tab is an integral part of the driver.

3. The drug delivery device of claim 1 where the driver contains at least two flexible tabs.

4. The drug delivery device of claim 1 where the blocking member has an aperture that is aligned with the flexible tab when the blocking member is in a non-locked position and is misaligned with the flexible tab when in the locked position.

5. The drug delivery device of claim 4 where the flexible tab is locked in the at least one internal groove when the aperture is misaligned.

6. The drug delivery device of claim 1 where the at least one internal groove is parallel to a longitudinal axis of the inner housing.

7. The drug delivery device of claim 1 where the groove is helical along the axis of the inner housing.

8. A drug delivery device having a drive sleeve lockout feature comprising,

a cartridge holder containing a cartridge of medicament connected to a dose dialing assembly, where the dose dialing assembly comprises an outer housing and an inner stationary housing having at least one internal groove on an inner surface;

a driver positioned within the inner housing; and

a locking member positioned inside the driver member and configured such that the locking member must slide relative to the driver and having a flexible tab that engages the at least one internal groove to form a detent such that the tab disengages from the at least one internal groove during dose dialing,

wherein the locking member has a locked position during dose dispensing where the flexible tab is engaged with the driver to prevent disengagement of the flexible tab with the at least one internal groove such that the driver follows the path of the groove.

9. The drug delivery device of claim 8 where the driver has an aperture to receive the flexible tab.

10. The drug delivery device of claim 9 where the aperture is aligned with the flexible tab during dose dialing and is misaligned with the flexible tab during dose delivery.

11. A dose setting mechanism for a drug delivery device, said mechanism comprising:

a proximal driver positioned inside a stationary inner housing having a inner surface;

a clicker formed between the proximal driver and the inner surface of the inner housing, where the clicker forms a detent such that the clicker engages and disengages from at least one groove in the inner housing during dose setting and is locked to prevent disengagement of the clicker from the at least one internal groove in the inner housing during dose delivery; and

a locking member that is must be axially slidable relative to the inner surface of the proximal driver, but is not threadedly engaged with the driver, and that engages the clicker during dose dispensing to lock the clicker into the at least on groove in the inner housing.

12. The dose setting mechanism of claim 11 further comprising a distal driver positioned inside the inner housing having a connector for engaging the proximal driver during dose setting and drug dispensing.

13. The dose setting mechanism of claim 12 further comprising a biasing member positioned between the proximal driver and the connector.

14. The dose setting mechanism of claim 11 where the clicker has at least one flexible arm that engages the at least one internal groove in the inner housing to form the detent during dose setting.