Method for enzymatic saccharification treatment of lignocellulose-containing biomass, and method for producing ethanol from lignocellulose-containing biomass

• US 8,728,770 B2
• Filed: 08/31/2011
• Issued: 05/20/2014
• Est. Priority Date: 08/31/2010
• Status: Active Grant

• Current Assignee: Oji Holdings Corporation
• Original Assignee: Oji Holdings Corporation
• Inventors: Ishikawa, Kotaro, Chao, Yaping, Tokuno, Hisako, Matsumura, Motohiro, Furujyo, Atsushi, Sugiura, Jun
• Primary Examiner(s): Prouty, Rebecca
• Assistant Examiner(s): EKSTROM, RICHARD C
• Application Number:
  US13/818,824
• Publication Number:
  US 20130157318A1
• Time in Patent Office: 993 Days
• Field of Search: None
• US Class Current: 435/99
• CPC Class Codes: B09B 3/00 Destroying solid waste or transforming solid waste into something useful or harmless
• CPC Class Codes: C12P 19/02 Monosaccharides 2-ketogulonic acid C12P7/60
• CPC Class Codes: C12P 19/14 produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase , e.g. by cellulase, hemicellulase
• CPC Class Codes: C12P 7/10 substrate containing cellulosic material
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel

Abstract

A method for the enzymatic saccharification of a lignocellulosic raw material, including adding a pretreated lignocellulosic raw material as a material suitable for an enzymatic saccharification reaction, together with an electrolyte containing a water-soluble salt, to water that contains a celluolose saccharification enzyme; saccharifying the raw material by an enzymatic saccharification reaction, as a suspension of the raw material having an electrical conductivity adjusted to 5-25 mS/cm; separating and recovering a reaction product and an enzyme-containing solution from the enzymatically saccharified treatment suspension; and recycling the recovered enzyme-containing solution as the enzyme for the enzymatic saccharification step.

Claims

1. A method for an enzymatic saccharification treatment of a lignocellulose-based raw material, comprising:

adding the lignocellulose-based raw material, which has been subjected to a pretreatment for making the raw material appropriate for an enzymatic saccharification reaction, and an electrolyte containing a water-soluble salt to water containing a cellulose saccharification enzyme, thereby preparing a raw material suspension whose electrical conductivity has been adjusted to 7.1 mS/cm to 16.9 mS/cm;

performing the enzymatic saccharification treatment by subjecting the raw material suspension to an enzymatic saccharification reaction while maintaining the electrical conductivity of the raw suspension within the range of 7.1 mS/cm to 16.9 mS/cm;

separating and recovering the reaction product and an enzyme-containing solution from the treated suspension after the enzymatic saccharification treatment; and

recycling the recovered enzyme-containing solution as the enzyme for the enzymatic saccharification treatment, wherein

the pretreatment includes immersing the lignocellulose-based raw material in a solution containing an alkali selected from sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate and sodium hydrogen carbonate, or a mixture thereof, or a mixture of sodium sulfite and said alkali,

the lignocellulose-based raw material is forest residues or tree bark, and

the water-soluble salt is at least one water-soluble salt selected from the group consisting of alkali metal salts and alkaline earth metal salts.

2. The method according to claim 1, wherein the water-soluble salt is a salt selected from the group consisting of halides, sulfates, sulfites, thiosulfates, carbonates, hydrogen carbonates, phosphates, dihydrogen phosphates, hydrogen diphosphates, acetates, and citrates of alkali metals and alkaline earth metals.

3. A method for an enzymatic saccharification treatment of a lignocellulose-based raw material, comprising:

a pretreatment step of subjecting the lignocellulose-based raw material to a treatment for making the lignocellulose-based raw material appropriate for an enzymatic saccharification reaction;

an enzymatic saccharification treatment step of adding the pretreated lignocellulose-based raw material and an electrolyte containing a water-soluble salt to water containing a cellulose saccharification enzyme, thereby preparing a raw material suspension whose electrical conductivity has been adjusted to 7.1 mS/cm to 16.9 mS/cm, and subjecting the raw material suspension to the enzymatic saccharification reaction while maintaining the electrical conductivity of the raw suspension within the range 7.1 mS/cm to 16.9 mS/cm;

a solid-liquid separation step of removing a solid residue from a treated suspension resulting from the enzymatic saccharification treatment step;

a centrifugation step of centrifuging a liquid fraction resulting from the solid-liquid separation step, thereby obtaining a liquid fraction containing the enzymes and in which a remaining residue has been removed;

a membrane separation step of separating the liquid fraction resulting from the centrifugation step into an enzyme-containing solution and a saccharide-containing solution; and

an enzyme recycling step of recycling and supplying the enzyme-containing solution resulting from the membrane separation step to the enzyme saccharification treatment step as an enzyme source, wherein

the lignocellulose-based raw material is subjected to the enzymatic saccharification treatment through a series of the steps, wherein

the pretreatment step includes immersing the lignocellulose-based raw material in a solution containing an alkali selected from sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate and sodium hydrogen carbonate, or a mixture thereof, or a mixture of sodium sulfite and said alkali,

the lignocellulose-based raw material is forest residues or tree bark, and

the water-soluble salt is at least one water-soluble salt selected from the group consisting of alkali metal salts and alkaline earth metal salts.

4. The method according to claim 3, wherein the enzymatic saccharification treatment step is a simultaneous saccharification and fermentation treatment step in which the enzymatic saccharification treatment of the lignocellulose-based raw material and a fermentation treatment of the resulting saccharides are performed in combination by using a cellulase preparation and a microorganism for fermentation which uses the saccharides as a fermentation substrate, thereby producing a fermentation product together with the saccharides.

5. The method according to claim 4, further comprising:

a distillation step of separating and recovering the fermentation product from the liquid fraction resulting from the solid-liquid separation step through distillation,

wherein the centrifugation step is performed by centrifuging a residual distillate resulting from the distillation step, thereby obtaining the liquid fraction containing the enzymes and the saccharides in which the remaining residue has been removed, and

the lignocellulose-based raw material is subjected to a simultaneous saccharification and fermentation treatment through a series of the steps.

6. The method according to claim 5, wherein the saccharide-containing solution separated and recovered from the membrane separation step is a liquid containing the saccharides which includes oligosaccharides as main components.

7. The method according to claim 5, wherein the liquid fraction resulting from the centrifugation step is recycled and supplied to the enzymatic saccharification treatment as an enzyme-containing solution containing the saccharides, without going through the membrane separation step.

8. A method for an enzymatic saccharification treatment of a lignocellulose-based raw material comprising:

a pretreatment step of subjecting a lignocellulose-based raw material to a treatment for making the lignocellulose-based raw material appropriate for an enzymatic saccharification reaction;

a simultaneous saccharification and fermentation treatment step of adding the pretreated lignocellulose-based raw material, a microorganism for fermentation which uses saccharides as a fermentation substrate, and an electrolyte containing a water-soluble salt to water containing a cellulose saccharification enzyme, thereby preparing a raw material suspension whose electrical conductivity has been adjusted to 7.1 mS/cm to 16.9 mS/cm, and subjecting the raw material suspension to both of the enzymatic saccharification treatment and a fermentation treatment of using the resulting saccharides as a substrate while maintaining the electrical conductivity of the raw suspension within the range of 7.1 mS/cm to 16.9 mS/cm;

a solid-liquid separation step of separating a treated suspension resulting from the simultaneous saccharification and fermentation treatment step into a residue and a liquid fraction using a screw press having a screen size of 1.0 mm to 2.0 mm;

a sieve treatment step of separating the liquid fraction resulting from the solid-liquid separation step into fine fibers and a liquid fraction through a sieve treatment using an 80- to 600-mesh sieve;

a distillation step of separating and recovering a fermentation product from the liquid fraction, in which fine fibers have been excluded by the sieve treatment, through distillation;

a centrifugation step of centrifuging a residual distillate resulting from the distillation step to remove any remaining residue, thereby obtaining a liquid fraction containing the enzymes and the saccharides; and

a recycling step of recycling and supplying the liquid fraction resulting from the centrifugation step to the simultaneous saccharification and fermentation treatment step as an enzyme-containing solution containing the saccharides, without going through a membrane separation, wherein

the lignocellulose-based raw material is subjected to a simultaneous saccharification and fermentation treatment through a series of the steps, wherein

the pretreatment includes immersing the lignocellulose-based raw material in a solution containing an alkali selected from sodium hydroxide potassium hydroxide, calcium hydroxide, sodium carbonate and sodium hydrogen carbonate, or a mixture thereof, or a mixture of sodium sulfite and said alkali,

the lignocellulose-based raw material is forest residues or tree bark, and

the water-soluble salt is at least one water-soluble salt selected from the group consisting of alkali metal salts and alkaline earth metal salts.