Angled reaction vessel

• US 8,728,802 B2
• Filed: 06/29/2010
• Issued: 05/20/2014
• Est. Priority Date: 02/15/2006
• Status: Active Grant

• Current Assignee: Biomass Worldwide Group Limited, Michelle B. Hicks
• Original Assignee: Biomass Worldwide Group Limited
• Inventors: Noll, Anthony P.
• Primary Examiner(s): BOWERS, NATHAN ANDREW
• Application Number:
  US12/826,347
• Publication Number:
  US 20100261895A1
• Time in Patent Office: 1,421 Days
• Field of Search: 435/290.3, 435/289.1, 435/298.1, 435/298.2, 435/290.1
• US Class Current: 435/290.3
• CPC Class Codes: B09B 3/00 Destroying solid waste or transforming solid waste into something useful or harmless
• CPC Class Codes: B09B 3/45 Steam treatment, e.g. supercritical water gasification or oxidation
• CPC Class Codes: C10L 3/08 Production of synthetic natural gas
• CPC Class Codes: C12M 21/00 Bioreactors or fermenters specially adapted for specific uses digesters for manure A01C3/023; apparatus for PCR B01L7/52; destroying or transforming solid waste B09B3/00; methods for genetic engineering C12N15/00, C12Q1/68; nucleic acid amplification reactions C12Q1/6844
• CPC Class Codes: C12M 21/04 for producing gas, e.g. biogas digesters for manure with production of biogas A01C3/028, biological treatment of water, waste water or sewage C02F3/00, C02F11/02, preparation of natural gas or syngas C10L3/06, C10L3/10
• CPC Class Codes: C12M 23/06 Tubular C12M23/08, C12M23/16 take precedence
• CPC Class Codes: C12M 27/10 Rotating vessel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

An improved apparatus and process for treating biomass bearing material including municipal solid waste (MSW). The apparatus includes a reaction vessel configured for rotation and steam injection, with helically arranged auger vanes attached to the internal walls of the vessel, a self aligning door. Embodiments includes various of a heated jacket, modified raised projections on the top edge of the auger vanes, a modified door, modified door sealing assembly, and a process of quick charging the interior of the vessel with steam.

Claims

1. A biomass bearing material treatment pressure and steam containing vessel, comprising:

a generally cylindrical rotatable reaction vessel having first and second ends on a rotational axis, said reaction vessel configured for rotation;

at least one access opening to an interior of said reaction vessel, and through which biomass bearing material may pass;

a concave door for closing said access opening, wherein said concave door has an outer surface defining a cavity;

a door sealing system operatively associated with said door for sealing said door to said vessel at said access opening and for maintaining a pressure differential between the interior of said vessel and an exterior thereof wherein at least a portion of said door sealing system is disposed in the cavity of the concave door; and

at least one flight of auger vanes on an interior wall of said reaction vessel and extending into the interior of said vessel in a plane, for moving biomass bearing material within said vessel from said first end to said second end of said reaction vessel, and from said second end to said first end of said reaction vessel, said auger vanes having a base edge attached to an interior vessel wall;

wherein the door sealing system comprises a first locking rim surrounding said access opening on the reactor vessel;

a second locking rim on said door for placement adjacent the first locking rim, a clamp collar and at least one clamp screw coupled to the outer surface of the door by a bearing disposed in the cavity;

wherein said clamp collar comprises a first section coupled to a first threaded boss and a second section coupled to second threaded boss, and the at least one clamp screw engaging the bearing and at least one of the first and second threaded bosses for drawing the first and second sections together for sealing said door over the access opening.

2. The vessel of claim 1 in which the first and second sections forms the outermost perimeter of the door sealing system.

3. The vessel of claim 1 in which said cylindrical reaction vessel is configured for adjustability an angle of the vessel from horizontal.

4. The vessel of claim 1 further comprising a means for introducing steam into the interior of the reaction vessel.

5. The vessel of claim 4 wherein the means for introducing steam includes a plurality of sparging lines operably connected to an interior of said vessel for injecting steam into said vessel.

6. The vessel of claim 5 further comprising a steam charging chamber operatively connected to the plurality of steam sparging lines.

7. The vessel of claim 1 further comprising a third threaded boss couple to the first section and a fourth threaded boss coupled to the second section and wherein the at least one clamp screw includes a first clamp screw and a second clamp screw, the first clamp screw engaging at least one of the first threaded boss or the second threaded boss and the second clamp screw engaging at least one of the third threaded boss or the fourth threaded boss.

8. The vessel of claim 1 wherein the first section further includes a first cross member and the second section further includes a second cross member, wherein the first cross member couples the first threaded boss to the first section and the second cross member couples the second threaded boss to the second section.

9. The vessel of claim 1 further comprising a motor coupled to the door configured to turn the at least one clamp screw.

10. The vessel of claim 1 further comprising at least one bearing coupled to the door and anchoring the at least one clamp screw.

11. A biomass bearing material treatment pressure and steam containing vessel, comprising:

a generally cylindrical rotatable reaction vessel having first and second ends on a rotational axis, said reaction vessel configured for rotation;

a heated jacket wherein said heated jacket includes an outer covering and a structure for circulating a heated media around the outer surface of the reaction vessel, said structure having at least one channel in fluid communication with a source of heated media via a rotary joint, wherein the channel wraps around the circumference of the vessel from at least near the first end of the vessel to at least near the second end of the vessel;

at least one access opening to an interior of said reaction vessel, and through which biomass bearing material may pass;

a door for closing said access opening;

a door sealing system operatively associated with said door for sealing said door to said vessel at said access opening and for maintaining a pressure differential between the interior of said vessel and an exterior thereof;

at least one flight of auger vanes on an interior wall of said reaction vessel and extending into the interior of said vessel in a plane, for moving biomass bearing material within said vessel from said first end to said second end of said reaction vessel, and from said second end to said first end of said reaction vessel, said auger vanes having a base edge attached to an interior vessel wall.

12. The vessel of claim 11 wherein the structure for circulating heated media allows the heated media to contact the outer surface of the vessel.

13. The vessel of claim 11 wherein the outer covering includes an inner surface and the at least one channel is formed by a vane extending between the inner surface of the outer covering and the outer surface of the vessel.

14. The vessel of claim 11 wherein the channel wraps around the circumference of the vessel from a first end of the vessel to a second end of the vessel and then back to the first end of the vessel.

15. The vessel of claim 11 wherein the at least one channel is formed by tubing located between the outer covering and the outer surface of the vessel.