Multiple die LED and lens optical system

• US 8,729,571 B2
• Filed: 03/21/2012
• Issued: 05/20/2014
• Est. Priority Date: 08/10/2005
• Status: Active Grant

• Current Assignee: Lumileds LLC (Apollo Global Management, Inc.)
• Original Assignee: Philips Lumileds Lighting Company LLC (Apollo Global Management, Inc.)
• Inventors: Daschner, Walter, Quan, Xina, Wang, Nanze P.
• Primary Examiner(s): Smoot, Stephen W
• Assistant Examiner(s): Booker, Vicki B
• Application Number:
  US13/425,635
• Publication Number:
  US 20130069084A1
• Time in Patent Office: 790 Days
• Field of Search: 257/88, 257/E27.12
• US Class Current: 257/88
• CPC Class Codes: G03B 15/03 Combinations of cameras with lighting apparatus; Flash units
• CPC Class Codes: G03B 2215/0503 Built-in units
• CPC Class Codes: G03B 2215/0567 Solid-state light source, e.g. LED, laser
• CPC Class Codes: G03B 2215/0571 With second light source
• CPC Class Codes: H01L 2224/16225 the item being non-metallic, e.g. insulating substrate with or without metallisation
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/58 Optical field-shaping elements
• CPC Class Codes: H04N 23/56 provided with illuminating means

Abstract

A light emitting device includes a number of light emitting diode dies (LEDs) mounted on a shared submount and covered with a single lens element that includes a corresponding number of lens elements. The LEDs are separated from each other by a distance that is sufficient for lens element to include separate lens elements for each LED. The separation of the LEDs and lens elements may be configured to produce a desired amount of light on a target at a predefined distance. In one embodiment, the lens elements are approximately flat type lens elements, such as Fresnel, TIR, diffractive lens, photonic crystal type lenses, prism, or reflective lens.

Claims

1. An apparatus comprising:

an approximately planar submount;

a plurality of light emitting diode dies mounted on the submount, the plurality of light emitting diode dies being separated from each other; and

a lens system positioned over the plurality of light emitting diode dies, the lens system having an individual lens element for each of the plurality of light emitting diode dies, the individual lens elements being integrally formed, each of the individual lens elements being aligned with a respective light emitting diode die, and one or more of the individual lens elements having an asymmetric lens structure

wherein the asymmetric lens structure provides an optical center that is substantially offset from a physical center of the lens structure.

2. The apparatus of claim 1, wherein the individual lens elements are separated from each other, the separation between the light emitting diode dies, the separation between the individual lens elements, and the alignment of the individual lens elements with a respective light emitting diode die are configured to produce a desired light distribution on a target at a predefined distance.

3. The apparatus of claim 2, wherein the plurality of light emitting diode dies are separated from each other by a distance greater than 130% center to center of the size of the light emitting diode dies.

4. The apparatus of claim 3, wherein the individual lens elements are separated from each other by a distance that is equal to or greater than the separation of the plurality of light emitting diode dies.

5. The apparatus of claim 1, wherein the individual lens elements are substantially flat.

6. The apparatus of claim 5, wherein each of the individual lens elements are at least one of a Fresnel lens, Total Internal Reflection type lens, a diffractive lens, photonic crystal type lens, a prism and a reflective lens.

7. The apparatus of claim 1, wherein the lens system is formed by at least one of injection molding, casting, and transfer molding.

8. The apparatus of claim 1, further comprising an electro-static discharge circuit mounted on the submount.

9. The apparatus of claim 8, wherein the electro-static discharge circuit is mounted between at least two of the plurality of light emitting diode dies.

10. The apparatus of claim 1, wherein the submount comprises at least one metal trace formed on the surface of or within the submount, wherein one of the plurality of light emitting diode dies is electrically connected to the metal trace.

11. The apparatus of claim 1, wherein at least one of the light emitting diode dies is an inverted type having all of a plurality of electrical contacts on a bottom surface of the light emitting diode die wherein the plurality of electrical contacts are between the submount and the bottom surface of the light emitting diode die.

12. The apparatus of claim 1, further comprising a cell phone, wherein the submount, the plurality of light emitting diodes and the lens system are mounted to the cell phone.

13. The apparatus of claim 1, wherein a distance between the optical centers of adjacent lenses is substantially smaller than a distance between centers of the corresponding light emitting elements.

14. The apparatus of claim 1, wherein the asymmetric lens structure comprises a truncated Fresnel lens.