Scalable intelligent power supply system and method

• US 8,729,865 B2
• Filed: 09/25/2011
• Issued: 05/20/2014
• Est. Priority Date: 02/09/2006
• Status: Active Grant

• Current Assignee: Karl F. Scheucher
• Original Assignee: Karl F. Scheucher
• Inventors: Scheucher, Karl F.
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US13/244,604
• Publication Number:
  US 20120080941A1
• Time in Patent Office: 968 Days
• Field of Search: 320/107, 320/110, 320/134, 320/136, 320/163
• US Class Current: 320/134
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0455 Removal or replacement of the energy storages
• CPC Class Codes: B60L 2210/20 AC to AC converters
• CPC Class Codes: B60L 2240/525 Temperature of converter or components thereof
• CPC Class Codes: B60L 2270/34 of parts
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 53/20 characterised by converters located in the vehicle
• CPC Class Codes: B60L 53/305 Communication interfaces
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 8/00 Electric propulsion with power supply from forces of nature, e.g. sun or wind
• CPC Class Codes: B60L 8/003 Converting light into electric energy, e.g. by using photo-voltaic systems
• CPC Class Codes: B60W 2050/146 Display means
• CPC Class Codes: B60W 2540/215 Selection or confirmation of options
• CPC Class Codes: B60W 50/082 Selecting or switching between different modes of propelling
• CPC Class Codes: B60W 50/085 Changing the parameters of the control units, e.g. changing limit values, working points by control input
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 : for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/613 : Cooling or keeping cold
• CPC Class Codes: H01M 10/625 : Vehicles
• CPC Class Codes: H01M 10/643 : Cylindrical cells
• CPC Class Codes: H01M 10/6557 : arranged between the cells
• CPC Class Codes: H01M 10/667 : the system being an electronic component, e.g. a CPU, an inverter or a capacitor
• CPC Class Codes: H01M 50/204 : Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H02J 2310/48 : for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 3/322 : the battery being on-board an electric or hybrid vehicle, e.g. vehicle to grid arrangements [V2G], power aggregation, use of the battery for network load balancing, coordinated or cooperative battery charging
• CPC Class Codes: H02J 7/0013 : acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0045 : concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02P 90/60 : Electric or hybrid propulsion means for production processes
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 : Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 : Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

A scalable intelligent power-supply system and method capable of powering a defined load for a specified period of time is disclosed and claimed. Multiple external AC and DC inputs supply power to the system if available and required. An internal DC input from a back-up energy source is on board. The back-up energy source is scalable by adding additional energy cartridges such as batteries in racks mounted within frames of the system. The AC and DC inputs (including the internal DC input) are controlled, measured, sensed, and converted by circuitry controlled by the microprocessor into multiple AC and/or DC outputs. A microprocessor manages power input to, within, and output from the system. The performance of a Lithium-ion batteries used to power an automobile can be determined on the basis individual battery packs or individual battery cells within the packs.

Claims

1. A power supply, comprising:

a microprocessor;

a plurality of quick disconnect removable cartridge battery packs;

a battery bus and a charge bus;

a plurality of first switches, a plurality of first current steering diodes and a plurality of first electrical conductors between said plurality of quick disconnect removable cartridge battery packs and said battery bus, each of said plurality of said first switches interposed in one of said first electrical conductors between one of said plurality of quick disconnect removable cartridge battery packs and said battery bus, each of said first current steering diodes interposed in said one of said first electrical conductors in series with each of said plurality of said first switches between said one of said plurality of quick disconnect removable cartridge battery packs and said battery bus enabling current to flow only from said one of said plurality of quick disconnect removable cartridge battery packs to said battery bus, and, disabling current flow from said battery bus to said one of said plurality of quick disconnect removable cartridge battery packs;

a plurality of second switches, a plurality of second current steering diodes and a plurality of second electrical conductors between said charge bus and said plurality of quick disconnect removable cartridge battery packs, each of said plurality of said second switches interposed in one of said second electrical conductors between said charge bus and said one of said plurality of quick disconnect removable cartridge battery packs, each of said plurality of said second current steering diodes interposed in said one of said second electrical conductors in series with each of said plurality of said second switches between said charge bus and said one of said plurality of quick disconnect removable cartridge battery packs enabling current to flow only from said charge bus to said one of said plurality of quick disconnect removable cartridge battery packs, and, disabling current flow from said one of said plurality of quick disconnect removable cartridge battery packs to said charge bus;

each of said plurality of first switches movable between a first, closed position enabling electrical current flow in only one direction in said one of said first electrical conductors from said one of said plurality of said quick disconnect removable cartridge battery packs, through said each of said plurality of first switches, through said each of said plurality of first current steering diodes and to said battery bus, and a second, open position disabling electrical current flow in said one direction in said one of said first electrical conductors from said one of said plurality of said quick disconnect removable cartridge battery packs, through said each of said plurality of first current steering diodes and to said battery bus;

each of said plurality of second switches movable between a first, closed position enabling electrical current flow in only one direction in one of said second electrical conductors from said charge bus, through said each of said plurality of second switches, through said each of said plurality of second current steering diodes and to said one of said plurality of quick disconnect removable cartridge battery packs, and a second, open position disabling electrical current flow in said one direction in said one of said second electrical conductors from said charge bus, through said each of said plurality of second current steering diodes and to said one of said plurality of said quick disconnect removable cartridge battery packs; and

,

said microprocessor controlling said first and second switches moving between said first and second positions thereof.

2. A power supply as claimed in claim 1, wherein said first and second current steering diodes are Schottky diodes.

3. A power supply as claimed in claim 1, wherein said first and second current steering diodes are active diode oring circuits.

4. A power supply as claimed in claim 1, further comprising:

a battery information bus wherein said microprocessor is connected to said battery information bus and wherein each of said plurality of removable cartridge battery packs is switchably connected to said battery information bus and switchably disconnected from said battery information bus under the control of said microprocessor.

5. A power supply as claimed in claim 4, further comprising:

a battery monitor bus and an analog to digital converter;

wherein said analog to digital converter has an analog input connected to said battery monitor bus and a digital output connected to said microprocessor;

wherein each of said plurality of removable cartridge battery packs is switchably interconnected to said battery monitor bus and is switchably disconnected from said battery monitor bus under the control of said microprocessor; and

,

each of said plurality of removable cartridge battery packs has an output voltage, and, said microprocessor measures said output voltage of each of said plurality of removable cartridge battery packs when it is switchably interconnected with said battery monitor bus and said analog to digital converter.

6. A power supply as claimed in claim 4 further comprising:

a first voltage threshold;

a second voltage threshold;

a first temperature threshold;

a second temperature threshold;

wherein said microprocessor connects each of said plurality of removable cartridge battery packs to said information bus;

wherein said each of said plurality of removable cartridge battery packs has an output voltage and a temperature;

wherein the microprocessor acquires said output voltage and said temperature of each of said plurality of removable cartridge battery packs via said battery information bus, compares said output voltage to said first and said second voltage thresholds, and compares said temperature to each of said first and second temperature thresholds;

wherein said microprocessor proceeds to select said first state of said each of said plurality of first switches connecting said one of said removable cartridge battery packs to said battery bus whenever said output voltage is higher than said first voltage threshold and said temperature is lower than said first temperature threshold; and

,

wherein said microprocessor proceeds to select said second state of said each of said plurality of first switches disconnecting said one of said removable cartridge battery packs from said battery bus whenever said output voltage is lower than said second voltage threshold or said temperature is higher than said second temperature threshold.

7. A power supply as claimed in claim 4 further comprising:

a first voltage threshold;

a second voltage threshold;

a first temperature threshold;

a second temperature threshold;

wherein said microprocessor connects each of said plurality of removable cartridge battery packs to said information bus;

wherein said each of said plurality of removable cartridge battery packs has an output voltage and a temperature;

wherein the microprocessor acquires said output voltage and said temperature of each of said plurality of removable cartridge battery packs via said battery information bus, compares said output voltage to said first and said second voltage thresholds, and compares said temperature to each of said first and second temperature thresholds;

wherein said microprocessor proceeds to select said first state of said each of said plurality of second switches connecting said one of said removable cartridge battery packs to said charge bus whenever said output voltage is lower than said first voltage threshold and said temperature is higher than said first temperature threshold and lower than said second temperature threshold; and

,

wherein said microprocessor proceeds to select said second state of said each of said plurality of second switches disconnecting said one of said removable cartridge battery packs from said charge bus whenever said output voltage is higher than said second voltage threshold or said temperature is lower than said first temperature threshold or higher than said second temperature threshold.

8. A power supply as claimed in claim 4 further comprising:

a first current threshold;

a second current threshold;

a first temperature threshold;

a second temperature threshold;

wherein said microprocessor connects each of said plurality of removable cartridge battery packs to said information bus;

wherein said each of said plurality of removable cartridge battery packs has an output current and a temperature;

wherein the microprocessor acquires said output current and said temperature of each of said plurality of removable cartridge battery packs via said battery information bus, compares said output current to said first and second current threshold, and compares said temperature to each of said first and second temperature thresholds;

wherein said microprocessor proceeds to select said first state of said each of said plurality of first switches connecting said one of said removable cartridge battery packs to said battery bus whenever said output current is lower than said first current threshold and said temperature is lower than said first temperature threshold; and

,

wherein said microprocessor proceeds to select said second state of said each of said plurality of first switches disconnecting said one of said removable cartridge battery packs from said battery bus whenever said output current is higher than said second current threshold or said temperature is higher than said second temperature threshold.

9. A power supply as claimed in claim 4 further comprising:

a first current threshold;

a second current threshold;

a first temperature threshold;

a second temperature threshold;

wherein said microprocessor connects each of said plurality of removable cartridge battery packs to said information bus;

wherein said each of said plurality of removable cartridge battery packs has an output current and a temperature;

wherein the microprocessor acquires said output current and said temperature of each of said plurality of removable cartridge battery packs via said battery information bus, compares said output current to said first and said second current thresholds, and compares said temperature to each of said first and second temperature thresholds;

wherein said microprocessor proceeds to select said first state of said each of said plurality of second switches connecting said one of said removable cartridge battery packs to said charge bus whenever said output current is lower than said first current threshold and said temperature is higher than said first temperature threshold and lower than said second temperature threshold; and

,

wherein said microprocessor proceeds to select said second state of said each of said plurality of second switches disconnecting said one of said removable cartridge battery packs from said charge bus whenever said output current is higher than said second current threshold or said temperature is lower than said first temperature threshold or higher than said second temperature threshold.

10. A power supply as claimed in claim 1, further comprising:

a battery monitor bus and an analog to digital converter;

wherein said analog to digital converter has an analog input connected to said battery monitor bus and a digital output connected to said microprocessor;

wherein each of said plurality of removable cartridge battery packs is switchably interconnected to said battery monitor bus and is switchably disconnected from said battery monitor bus under the control of said microprocessor; and

,

each of said plurality of removable cartridge battery packs has an output voltage, and, said microprocessor measures said output voltage of each of said plurality of removable cartridge battery packs when it is switchably interconnected with said battery monitor bus and said analog to digital converter.

11. A power supply as claimed in claim 1 wherein any of said plurality of removable cartridge battery packs are dual-purpose battery packs.

12. A power supply as claimed in claim 1 further comprising:

an AC to DC power conversion unit sourcing a DC electrical output at a DC output voltage;

a third switch, a third current steering diode and a third electrical conductor between said charge bus and said DC electrical output, said third switch interposed in said third electrical conductor between said charge bus and said DC electrical output, said third current steering diode interposed in said third electrical conductor in series with said third switch between said charge bus and said DC electrical output enabling current to flow only from said DC electrical output to said charge bus;

said third switch movable between a first, closed position enabling electrical current flow in only one direction in said third electrical conductor from said DC electrical output, through said third switch, through said third current steering diode and to said charge bus, and a second, open position disabling electrical current flow in said one direction in said third electrical conductor from said DC electrical output, through said third current steering diode and to said charge bus; and

,

said microprocessor controlling said third switch moving between said first and second positions thereof.

13. A power supply as claimed in claim 12 wherein said DC output voltage of said DC electrical output of said AC to DC power conversion unit may be adjusted under the control of said microprocessor.

14. A power supply as claimed in claim 1 further comprising:

a DC to DC power conversion unit sourcing a DC electrical output at a DC output voltage;

a third switch, a third current steering diode and a third electrical conductor between said charge bus and said DC electrical output, said third switch interposed in said third electrical conductor between said charge bus and said DC electrical output, said third current steering diode interposed in said third electrical conductor in series with said third switch between said charge bus and said DC electrical output enabling current to flow only from said DC electrical output to said charge bus;

said third switch movable between a first, closed position enabling electrical current flow in only one direction in said third electrical conductor from said DC electrical output, through said third switch, through said third current steering diode and to said charge bus, and a second, open position disabling electrical current flow in said one direction in said third electrical conductor from said DC electrical output, through said third current steering diode and to said charge bus; and

,

said microprocessor controlling said third switch moving between said first and second positions thereof.

15. A power supply as claimed in claim 14 wherein said DC output voltage of said DC electrical output of said DC to DC power conversion unit may be adjusted under the control of said microprocessor.

16. A power supply as claimed in claim 1 further comprising:

a DC to DC power conversion unit accepting a DC electrical input;

a third switch, a third current steering diode and a third electrical conductor between said battery bus and said DC electrical input, said third switch interposed in said third electrical conductor between said battery bus and said DC electrical input, said third current steering diode interposed in said third electrical conductor in series with said third switch between said battery bus and said DC electrical input enabling current to flow only from said battery bus to said DC electrical input;

said third switch movable between a first, closed position enabling electrical current flow in only one direction in said third electrical conductor from said battery bus, through said third switch, through said third current steering diode and to said DC electrical input, and a second, open position disabling electrical current flow in said one direction in said third electrical conductor from said battery bus, through said third current steering diode and to said DC electrical input; and

,

said microprocessor controlling said third switch moving between said first and second positions thereof.

17. A power supply as claimed in claim 1 further comprising:

a DC to AC power conversion unit accepting a DC electrical input;

a third switch, a third current steering diode and a third electrical conductor between said battery bus and said DC electrical input, said third switch interposed in said third electrical conductor between said battery bus and said DC electrical input, said third current steering diode interposed in said third electrical conductor in series with said third switch between said battery bus and said DC electrical input enabling current to flow only from said battery bus to said DC electrical input;

said third switch movable between a first, closed position enabling electrical current flow in only one direction in said third electrical conductor from said battery bus, through said third switch, through said third current steering diode and to said DC electrical input, and a second, open position disabling electrical current flow in said one direction in said third electrical conductor from said battery bus, through said third current steering diode and to said DC electrical input; and

,

said microprocessor controlling said third switch moving between said first and second positions thereof.

18. A power supply, comprising:

a microprocessor;

a plurality of quick disconnect removable cartridge battery packs;

a plurality of battery busses;

and a charge bus;

a plurality of first switches, a plurality of first current steering diodes and a plurality of first electrical conductors between said plurality of quick disconnect removable cartridge battery packs and said plurality of battery busses, each of said plurality of said first switches interposed in one of said first electrical conductors between one of said plurality of said quick disconnect removable cartridge battery packs and one of said plurality of battery busses, each of said first current steering diodes interposed in said one of said first electrical conductors in series with each of said plurality of said first switches between said one of said plurality of quick disconnect removable cartridge battery packs and said one of said plurality of battery busses enabling current to flow only from said one of said plurality of said quick disconnect removable cartridge battery packs to said one of said plurality of battery busses, and, disabling current flow from said one of said plurality of battery busses to said one of said plurality of said quick disconnect removable cartridge battery packs;

a plurality of second switches, a plurality of second current steering diodes and a plurality of second electrical conductors between said charge bus and said plurality of quick disconnect removable cartridge battery packs, each of said plurality of said second switches interposed in one of said second electrical conductors between said charge bus and said one of said plurality of quick disconnect removable cartridge battery packs, each of said plurality of said second current steering diodes interposed in said one of said second electrical conductors in series with each of said plurality of said second switches between said charge bus and said one of said plurality of quick disconnect removable cartridge battery packs enabling current to flow only from said charge bus to said one of said plurality of quick disconnect removable cartridge battery packs, and, disabling current flow from said one of said plurality of quick disconnect removable cartridge battery packs to said charge bus;

each of said plurality of first switches movable between a first, closed position enabling electrical current flow in only one direction in said one of said first electrical conductors from said one of said plurality of said quick disconnect removable cartridge battery packs, through said each of said plurality of first switches, through said each of said plurality of first current steering diodes and to said one of said plurality of battery busses, and a second, open position disabling electrical current flow in said one direction in said one of said first electrical conductors from said one of said plurality of said quick disconnect removable cartridge battery packs, through said each of said plurality of first current steering diodes and to said one of said plurality of battery busses;

each of said plurality of second switches movable between a first, closed position enabling electrical current flow in only one direction in one of said second electrical conductors from said charge bus, through said each of said plurality of second switches, through said each of said plurality of second current steering diodes and to said one of said plurality of quick disconnect removable cartridge battery packs, and a second, open position disabling electrical current flow in said one direction in said one of said second electrical conductors from said charge bus, through said each of said plurality of second current steering diodes and to said one of said plurality of said quick disconnect removable cartridge battery packs; and

,

said microprocessor controlling said first and second switches moving between said first and second positions thereof.

19. A power supply as claimed in claim 18 further comprising a plurality of loads wherein each of said plurality of loads is connected to one of said plurality of battery busses.