Power conversion apparatus and methods employing variable-level inverters

• US 8,730,691 B2
• Filed: 05/11/2011
• Issued: 05/20/2014
• Est. Priority Date: 05/11/2011
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Paatero, Esa Kai
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US13/105,700
• Publication Number:
  US 20120287690A1
• Time in Patent Office: 1,105 Days
• Field of Search: 363/55, 363/56.01, 363/95, 363/123, 363131-134
• US Class Current: 363/56.01
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters

Abstract

A power conversion apparatus, such as an uninterruptible power supply, included first and second DC busses, a neutral node and an inductor configured to be coupled to a load. The apparatus further includes an inverter circuit coupled to the first and second DC busses, to the neutral node and to the inductor and configured to selectively couple the first and second DC busses and the neutral node to a first terminal of the inductor to generate an AC voltage at a second terminal of the inductor such that, in a given half-cycle of the AC voltage, the inverter circuit uses a switching sequence wherein the first DC bus, the second DC bus and the neutral node are successively coupled to the first terminal of the inductor.

Claims

1. A power conversion apparatus comprising:

first and second DC busses;

a neutral node;

an inductor configured to be coupled to a load; and

an inverter circuit coupled to the first and second DC busses, to the neutral node and to the inductor and configured to selectively couple the first and second DC busses and the neutral node to a first terminal of the inductor to generate an AC voltage at a second terminal of the inductor such that, in a given half-cycle of the AC voltage, the inverter circuit uses a switching sequence wherein the first DC bus, the second DC bus and the neutral node are successively coupled to the first terminal of the inductor.

2. The apparatus of claim 1, wherein the inverter circuit is configured to couple the first DC bus to the first terminal of the inductor to increase a magnitude of the AC voltage and then to couple the second DC bus to the first terminal of the inductor to discharge the inductor.

3. The apparatus of claim 2, wherein discharge of the inductor counteracts an imbalance of the first and second DC busses with respect to the neutral node.

4. The apparatus of claim 2, wherein the discharge of the inductor causes a charge rebalance between first and second capacitors coupled between respective ones of the first and second DC busses and the neutral node.

5. The apparatus of claim 2, wherein the inverter circuit is configured to decouple the second DC bus from the first terminal of the inductor and then couple the neutral node to the first terminal of the inductor responsive to a current in the inductor.

6. The apparatus of claim 1, wherein the inverter circuit is configured to selectively operate in different inverter level modes to balance the first and second DC busses with respect to the neutral node.

7. The apparatus of claim 6, wherein the inverter circuit is configured to selectively operate in the different inverter level mode responsive to a current in the inductor.

8. An uninterruptible power supply comprising the apparatus of claim 1.

10. The apparatus of claim 8, further comprising an inductor configured to couple an output of the inverter to a load, and wherein the inverter circuit is configured to transition between inverter level modes to route current from the inductor to compensate for the imbalance.

11. The apparatus of claim 10, wherein the inverter circuit is configured to selectively route current from the inductor to first and second capacitances coupled between a neutral node and respective ones of the first and second DC busses.

12. The apparatus of claim 10, wherein the inverter circuit is configured to transition between inverter level modes responsive to a current in the inductor.

9. A power conversion apparatus comprising:

first and second DC busses; and

an inverter circuit coupled to the first and second DC busses and to a first terminal of the inductor and configured to selectively transition between different inverter level modes of operation to compensate for imbalance of the first and second DC busses with respect to a neutral node.

13. The apparatus of claim 9, wherein the different inverter level modes comprise a two-level inverter mode and a three-or-greater level inverter mode.

14. The apparatus of claim 9, wherein the inverter circuit is configured to selectively couple the first and second DC busses and a neutral node to an output inductor using a switching sequence wherein the first DC bus, the second DC bus and the neutral node are successively coupled to the output inductor.

15. An uninterruptible power supply comprising the apparatus of claim 9.

16. A method comprising:

selectively transitioning an inverter between different inverter level modes of operation to compensate for imbalance of first and second DC busses coupled to the inverter.

17. The method of claim 16, wherein selectively transitioning an inverter between different inverter level modes of operation to compensate for imbalance of first and second DC busses coupled to the inverter comprises transitioning between inverter level modes to route current from an inductor coupling the inverter to a load.

18. The method of claim 17, wherein transitioning between inverter level modes to route current from an inductor coupling the inverter to a load comprises selectively route current from the inductor to first and second capacitances coupled between a neutral node and respective ones of the first and second DC busses.

19. The method of claim 17, wherein transitioning between inverter level modes to route current from an inductor coupling the inverter to a load comprises transitioning between inverter level modes responsive to a current in the inductor.

20. The method of claim 16, wherein the different inverter level modes comprise a two-level inverter mode and a three-or-greater level inverter mode.

21. The method of claim 16, wherein selectively transitioning an inverter between different inverter level modes of operation to compensate for imbalance of first and second DC busses coupled to the inverter comprises selectively coupling the first and second DC busses and a neutral node to an output inductor using a switching sequence wherein the first DC bus, the second DC bus and the neutral node are successively coupled to the output inductor.