LED low profile linear front fog module

• US 8,733,992 B2
• Filed: 10/01/2012
• Issued: 05/27/2014
• Est. Priority Date: 10/01/2012
• Status: Active Grant

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Bushre, Adam L.
• Primary Examiner(s): RALEIGH, DONALD L
• Application Number:
  US13/632,201
• Publication Number:
  US 20140092619A1
• Time in Patent Office: 603 Days
• Field of Search: 362/507, 362/520
• US Class Current: 362/520
• CPC Class Codes: B60Q 1/20 Fog lights
• CPC Class Codes: F21S 41/143 the main emission direction of the LED being parallel to the optical axis of the illuminating device
• CPC Class Codes: F21S 41/151 arranged in one or more lines
• CPC Class Codes: F21S 41/24 Light guides
• CPC Class Codes: F21S 41/26 Elongated lenses
• CPC Class Codes: F21S 41/27 Thick lenses
• CPC Class Codes: F21S 41/40 characterised by screens, non-reflecting members, light-shielding members or fixed shades

Abstract

A fog lamp for a vehicle is disclosed. Light leaving an LED is collected by a refractive/TIR lens. The central portion of the refractive/TIR lens is purely refractive, while the peripheral portion of the lens includes a total internal reflection off an exterior surface of the lens. The refractive/TIR lens converges the light to a focus at or near a laterally-elongated aperture in a light baffle. Light exiting the aperture diverges and passes through an anamorphic lens, which reduces the angular extent of the beam in the vertical direction and increases the angular extent in the lateral direction. The full fog lamp may include multiple pairs of LEDs and respective refractive/TIR lenses, all arranged coplanar, parallel and laterally adjacent to each other. The LED/lens pairs may all direct light through a single light baffle and through a single anamorphic lens.

Claims

1. A fog lamp (1) emitting light in a generally forward direction (Z), comprising:

a light emitting diode (LED) (3) having an optical axis (8) generally parallel to the forward direction (Z);

a refractive/TIR lens (4) receiving light directly from the LED (3) and producing converging light, the converging light converging to a focus (F) along the optical axis (8);

a light baffle (5) disposed proximate the focus (F), the light baffle (5) having an aperture (55) centered on the optical axis (8) and elongated along a lateral direction (X), wherein the converging light that passes through the aperture (55) forms diverging light; and

an anamorphic lens (6) having more optical power along a vertical direction (Y) than along the lateral direction (X), wherein the diverging light that passes through the anamorphic lens (6) forms an emergent beam, wherein the emergent beam has a wider divergence along the lateral direction (X) than along the vertical direction (Y).

2. The fog lamp (1) of claim 1,

wherein the refractive/TIR lens (4) has an incident surface (41, 42);

and

wherein the incident surface (41, 42) has a central region (41) surrounding the optical axis and a peripheral region (42) surrounding the central region (41).

3. The fog lamp (1) of claim 2, wherein the converging light is formed from both light striking the central region (41) and undergoing only refractions and light striking the peripheral region (42) and undergoing refractions plus an internal reflection on an outer surface (43) of the refractive/TIR lens (4).

4. The fog lamp (1) of claim 2,

wherein the peripheral region (42) of the incident surface (41, 42) of the refractive/TIR lens (4) is a refractive surface facing the LED (3) that receives light directly from the LED (3), and

wherein light striking the refractive surface refracts through the refractive surface and propagates directly to the outer surface (43) of the refractive/TIR lens (4).

5. The fog lamp (1) of claim 2, wherein the central region (41) and the peripheral region (42) of the incident surface (41, 42) of the refractive/TIR lens (4) meet at a discontinuous boundary and form an acute angle in air at said discontinuous boundary.

6. The fog lamp (1) of claim 1, wherein an emission plane of the LED (3), the light baffle (5), and an incident surface (61) of the anamorphic lens (6) are all generally planar and are all perpendicular to the forward direction (Z).

7. The fog lamp (1) of claim 1,

wherein the focus (F) and the light baffle (5) are disposed longitudinally between the refractive/TIR lens (4) and the anamorphic lens (6);

and

wherein the refractive/TIR lens (4) is disposed longitudinally between the LED (3) and the light baffle (5).

8. The fog lamp (1) of claim 1, wherein the focus (F) is disposed longitudinally between the light baffle (5) and the anamorphic lens (6).

9. The fog lamp (1) of claim 1, wherein the anamorphic lens (6) is generally plano-cylindrical, having a generally planar side (61) facing the light baffle (5) and having a generally cylindrical side (62) facing away from the light baffle (5).

10. The fog lamp (1) of claim 9, wherein the generally planar side (61) includes a plurality of vertically-oriented flutes (63) that improve the homogeneity of the emergent beam along the lateral direction (X).

11. The fog lamp (1) of claim 9, wherein the generally cylindrical side (62) has a convex curvature along the vertical direction (Y) and no net curvature along the lateral direction (X).

12. The fog lamp (I) of claim 1, wherein the light baffle (5) includes two parallel, lateral edges (53, 54) disposed on opposite sides of the optical axis (8).

13. The fog lamp (1) of claim 12,

wherein the light baffle (5) includes front and back surfaces (51, 52);

and

wherein at least one of the front surface (51) and the back surface (52) includes a rounded edge adjacent to a respective, said lateral edge.

14. The fog lamp (1) of claim 1,

wherein the LED (3) is one of a plurality of LEDs (3) that are spaced apart laterally (X), the plurality of LEDs (3) having respective optical axes (8) that are all generally parallel to the forward direction (Z) and parallel to each other;

wherein the refractive/TIR lens (4) is one of a plurality of refractive/TIR lenses (4) that are spaced apart laterally (X), each refractive/TIR lens (4) in the plurality receiving light directly from a respective LED (3) in the plurality and producing respective converging light;

wherein the aperture (55) in the light baffle (5) receives the converging light from each of the refractive/TIR lenses (4) in the plurality and forms respective diverging light;

wherein the anamorphic lens (6) receives the respective diverging light for each of the refractive/TIR lenses (4) in the plurality and produces the emergent beam.

15. The fog lamp (1) of claim 14,

wherein the aperture (55) in the light baffle (5) is a single aperture;

and

wherein the anamorphic lens (6) is a single lens.

16. The fog lamp (1) of claim 1,

wherein the light baffle (5) occludes light that is not passed through the aperture (55) from reaching the anamorphic lens (6).