Autoinjector

• US 8,734,393 B2
• Filed: 04/15/2010
• Issued: 05/27/2014
• Est. Priority Date: 04/23/2009
• Status: Active Grant

• Current Assignee: Shl Medical AG
• Original Assignee: The Medical House Limited
• Inventors: Cleathero, Ian
• Primary Examiner(s): Flick, Jason
• Assistant Examiner(s): STOHR, LEAH C
• Application Number:
  US13/265,801
• Publication Number:
  US 20120136303A1
• Time in Patent Office: 1,503 Days
• Field of Search: 604134-136, 604/140, 604/143, 604/144, 604/157, 604/220
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/2053 Media being expelled from injector by pressurised fluid or vacuum for infusion A61M5/145, A61M5/155
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

An injection device comprising an outer housing adapted to receive a syringe for holding a volume of a medicament, said syringe comprising a barrel, a needle at one end of the barrel, and a plunger, axially moveable within the barrel, the needle and barrel being such that at least part of the needle is axially moveable in and out of said outer housing but is biased to be normally wholly inside said housing. The injection device further comprises an inner housing intermediate the outer housing and at least part of the barrel and/or plunger, an energy source in communication with the inner housing, and blocking means capable of preventing said inner housing moving axially under the influence of said energy source. The device is moveable between two positions, namely a first position in which the inner housing is prevented from moving axially forward by engagement with said blocking means; and a second position in which the inner housing is disengaged from said blocking means and is capable of acting on the syringe under the influence of said energy source to move said at least part of the needle out of said outer housing. The device is moveable from said first position to said second position by movement of said outer housing relative to said inner housing and actuation of a trigger.

Claims

1. An injection device comprising an outer housing adapted to receive:

a syringe for holding a volume of a medicament, said syringe comprising a barrel, a needle at one end of the barrel, and a plunger, axially moveable within the barrel, the needle and barrel being such that at least part of the needle is axially moveable in and out of said outer housing but is biased to be normally wholly inside said housing;

the injection device further comprising;

an inner housing intermediate the outer housing and at least part of the barrel and/or plunger;

an energy source in communication with the inner housing; and

blocking means capable of preventing said inner housing moving axially under the influence of said energy source;

the device being moveable between two positions, namely a first position in which the inner housing is prevented from moving axially forward by engagement with said blocking means; and

a second position in which the inner housing is disengaged from said blocking means and is capable of acting on the syringe under the influence of said energy source to move said at least part of the needle out of said outer housing;

wherein said device is moveable from said first position to said second position by movement of said outer housing relative to said inner housing and actuation of a trigger.

2. The injection device according to claim 1, wherein said movement of said outer housing relative to said inner housing and said actuation of a trigger are two distinct user-performed actions.

3. The injection device according to claim 1, wherein said inner housing is biased axially forward by said energy source in said first position.

4. The injection device according to claim 1, further comprising a spring housing intermediate said outer housing and said inner housing.

5. The injection device according to claim 1, wherein said blocking means prevents said inner housing moving axially forward under the influence of said energy source by blocking the axial path of at least part of said inner housing.

6. The injection device according to claim 1, wherein said blocking means comprises a radially moveable component that can be radially urged against a surface of said inner housing so that friction prevents said inner housing moving axially forward under the influence of said energy source.

7. The injection device according to claim 1, wherein said trigger comprises a disengagement element and, upon actuation of the trigger, said disengagement element is capable of disengaging said inner housing from said blocking means to allow said device to move into said second position.

8. The injection device according to claim 7, wherein said disengagement element comprises axially extending ribs.

9. The injection device according to claim 8, wherein said ribs are axially moveable with respect to said inner housing and are adapted to disengage said inner housing from said blocking means upon axially moving relative to said inner housing.

10. The injection device according to claim 9, wherein ribs disengage said inner housing from said blocking means upon axially moving relative to said inner housing by a disengagement distance;

and in said first position, said ribs are axially moveable relative to said outer housing by a first distance and said outer housing is axially moveable relative to said inner housing by a second distance;

where said first distance plus said second distance is greater than or equal to said disengagement distance.

11. The injection device according to claim 10, wherein in said first position, axial movement of said ribs is limited relative to said outer housing to not exceed said first distance, and axial movement of said outer housing is limited relative to said inner housing to not exceed said second distance.

12. The injection device according to claim 11 , wherein in said first position, axial movement of said ribs is limited relative to said outer housing and axial movement of said outer housing is limited relative to said inner housing by at least one catch on said outer housing;

where each of said at least one catch has an axially extending portion that abuts said spring housing or a component fixed axially thereto to limit relative displacement between said outer housing and said inner housing, and a radially extending portion that is in axial alignment with at least a portion of said trigger to limit relative displacement between said ribs and said outer housing.

13. The injection device according to claim 1, wherein said trigger comprises a button and said trigger is actuated by depressing said button.

14. The injection device according to claim 13, wherein said trigger comprises a disengagement element comprising axially extending ribs, wherein said button is connected to said ribs and depression of said button proportionally moves said ribs axially forward relative to said outer housing.

15. The injection device according to claim 13, wherein said inner housing comprises a plurality of radially flexible tags, and said blocking means comprises apertures in said spring housing for receiving said flexible tags and preventing forward axial movement of said inner housing in said first position.

16. The injection device according to claim 14, wherein said ribs are adapted to contact said flexible tags and cause said tags to flex radially inwards, out of said apertures, to disengage said inner housing from said blocking means.

17. The injection device according to claim 1, wherein in said second position, the inner housing acts on the barrel of said syringe to move said at least part of the needle out of said outer housing.

18. The injection device according to claim 15, wherein from said second position, the device is moveable into a third position in which the inner housing acts on the plunger but not the barrel such that, in use, said plunger is moveable axially into said barrel so as to expel medicament through the needle.

19. The injection device according to claim 1, wherein said trigger is mounted on said outer housing.

20. The injection device according to claim 1, wherein said energy source is a spring.

21. The injection device according to claim 1, wherein said energy source is compressed gas.