Vascular filter

• US 8,734,480 B2
• Filed: 08/05/2011
• Issued: 05/27/2014
• Est. Priority Date: 08/05/2011
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Snow, Jeremy W.
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/204,462
• Publication Number:
  US 20130035713A1
• Time in Patent Office: 1,026 Days
• Field of Search: 606/198, 606/159, 606/200
• US Class Current: 606/200
• CPC Class Codes: A61F 2/0103 With centering means
• CPC Class Codes: A61F 2/0108 Both ends closed, i.e. legs gathered at both ends
• CPC Class Codes: A61F 2/012 Multiple filtering units
• CPC Class Codes: A61F 2002/016 made from wire-like elements
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0078 hyperboloidal

Abstract

A filter, configured to be disposed within a body lumen, that includes one or more filtering zones. The filter may include one or more sets of legs, configured to interact with the body lumen wall in order to stabilize the position of the filter and to create a filtering structure. In some embodiments the filter may be integrally formed form a single tube of material.

Claims

1. A filter for a body lumen, comprising:

an axial member having a first set of expandable legs and a second set of expandable legs,

each leg of the first set of expandable legs comprising;

a first portion, having an inner segment coupled to the axial member and an outer segment configured to be radially expandable from the axial member, wherein an external angle extending between an outside surface of the first portion and the axial member is an obtuse angle, and

a second portion, having an outer segment coupled to the outer segment of the first portion and an inner segment coupled to the axial member, the outer segment of the second portion configured to be radially expandable from the axial member,

wherein the first portion is coupled to the second portion at a first apex, wherein an internal angle extending between an inside surface of the first portion and an inside surface of the second portion is an acute angle, and wherein an external angle extending between an outside surface of the second portion and the axial member is an obtuse angle; and

each leg of the second set of expandable legs comprising;

a first portion, having an inner segment coupled to the axial member and an outer segment configured to be radially expandable from the axial member, wherein an external angle extending between an outside surface of the first portion and the axial member is an obtuse angle, and

a second portion, having an outer segment coupled to the outer segment of the first portion and an inner segment coupled to the axial member, the outer segment of the second portion configured to be radially expandable from the axial member,

wherein the first portion is coupled to the second portion at a second apex, wherein an internal angle extending between an inside surface of the first portion and an inside surface of the second portion is an acute angle, and wherein an external angle extending between an outside surface of the second portion and the axial member is an obtuse angle; and

wherein the plurality of the first apexes of the first set of legs are spaced apart from the plurality of the second apexes of the second set of legs a distance parallel to a longitudinal axis of the axial member, when the first and second sets of legs are expanded.

2. The filter of claim 1, wherein the inner segments of the first and second portions of the first set of legs and the inner segments of the first and second portions of the second set of legs extend radially outward from the axial member when the legs are expanded.

3. The filter of claim 1, further comprising a plurality of barbs coupled to the first and second sets of expandable legs.

4. The filter of claim 3, wherein the plurality of barbs are coupled to the first and second sets of legs adjacent the first and second plurality of apexes.

5. The filter of claim 3, wherein the barbs associated with the first set of legs are oriented in a different direction than the barbs associated with the second set of legs.

6. The filter of claim 3, wherein the plurality of barbs are integrally formed with the first and second sets of legs.

7. The filter of claim 6, wherein the plurality of barbs are formed from center portions of the first and second sets of legs.

8. The filter of claim 3, wherein each barb is configured to align with a portion of the leg to which the barb is coupled, when the legs are drawn into a catheter.

9. The filter of claim 1, wherein the axial member comprises a tube.

10. The filter of claim 9, wherein the filter is integrally formed from the material of the tube.

11. The filter of claim 10, wherein the filter is cut from a tube of memory alloy.

12. The filter of claim 1, wherein the inner segments of the second portions of the first set of legs and of the second set of legs are coupled to the axial member by intermediate transition portions.

13. The filter of claim 12, wherein the transition portions are disposed substantially parallel to a central axis of the filter.

14. The filter of claim 12, wherein the transition portions are coupled to the axial member at a proximal or distal end of the filter.

15. The filter of claim 1, wherein the first set of legs is configured to engage a body lumen wall before the second set of legs when the filter is deployed.

16. The filter of claim 1, wherein the inner segments of the first portions of the first and second sets of legs are offset around a portion of a circumference of the filter from the inner segments of the second portions of the first and second sets of legs.

34. A medical device comprising a filter according to claim 1 disposed within a catheter.

35. A method of filtering clots or other matter in a body lumen, comprising:

obtaining the filter described in claim 1, and

disposing the filter within the body lumen of a patient.

36. The method of claim 35, wherein the filter is removably disposed within the body lumen.

37. The method of claim 35, wherein the body lumen is the vasculature.

38. The method of claim 35, wherein the body lumen is the inferior vena cava.

39. The method of claim 35, wherein the inner segments of the first portions of the first and second sets of legs are offset around a portion of a circumference of the filter from the inner segments of the second portions of the first and second sets of legs.

17. A filter for a body lumen, comprising:

an axial member integrally formed with, and having, a plurality of legs forming a first set of expandable legs and a plurality of legs forming a second set of expandable legs,

each leg of the first set of expandable legs comprising;

a first portion, having an inner segment coupled to the axial member and an outer segment configured to be radially expandable from the axial member, wherein an external angle extending between an outside surface of the first portion and the axial member is an obtuse angle, and

a second portion, having an outer segment coupled to the outer segment of the first portion and an inner segment coupled to the axial member, wherein an external angle extending between an outside surface of the second portion and the axial member is an obtuse angle, the outer segment of the second portion configured to be radially expandable from the axial member,

wherein the first portion is coupled to the second portion at a first apex, the first portion and the second portion both extending radially inward from the first apex at an acute angle relative to each other when the first set of legs are expanded; and

each leg of the second set of expandable legs comprising;

a first portion, having an inner segment coupled to the axial member and an outer segment configured to be radially expandable from the axial member, wherein an external angle extending between an outside surface of the first portion and the axial member is an obtuse angle, and

a second portion, having an outer segment coupled to the outer segment of the first portion and an inner segment coupled to the axial member, wherein an external angle extending between an outside surface of the second portion and the axial member is an obtuse angle, the outer segment of the second portion configured to be radially expandable from the axial member,

wherein the first portion is coupled to the second portion at a second apex, the first portion and the second portion both extending radially inward from the second apex at an acute angle relative to each other when the second set of legs are expanded; and

wherein the plurality of the first apexes of the first set of legs are spaced apart from the plurality of the second apexes of the second set of legs a distance parallel to a longitudinal axis of the axial member, when the first and second sets of legs are expanded.

18. The filter of claim 17, wherein,

each leg of the first set of expandable legs further comprises a transition portion disposed substantially parallel to the axial member, the transition member coupled to the inner segment of the second portion of each leg and to the axial member, and

each leg of the second set of expandable legs further comprises a transition portion disposed substantially parallel to the axial member, the transition member coupled to the inner segment of the second portion of each leg and to the axial member.

19. The filter of claim 17, wherein,

the plurality of the first portions of the first set of legs define a first radially expanding surface when the first set of legs is expanded,

the plurality of the second portions of the first set of legs define a second radially expanding surface when the first set of legs is expanded,

the plurality of the first portions of the second set of legs define a third radially expanding surface when the second set of legs is expanded, and

the plurality of the second portions of the second set of legs define a fourth radially expanding surface when the second set of legs is expanded.

20. The filter of claim 19, wherein one of the first and second radially expanding surfaces intersects one of the third and fourth radially expanding surfaces.

21. The filter of claim 19, wherein each surface is a frustoconical surface.

22. The filter of claim 17, wherein the filter is integrally formed from a tube of memory alloy.

23. The filter of claim 17, further comprising a plurality of barbs coupled to the first and second sets of expandable legs.

24. The filter of claim 23, wherein the plurality of barbs are formed from center portions of the first and second sets of legs.

25. The filter of claim 23, wherein the barbs associated with the first set of legs are oriented in a different direction than the barbs associated with the second set of legs.

26. The filter of claim 17, wherein the first set of legs is configured to engage a body lumen wall before the second set of legs when the filter is deployed.

27. The filter of claim 17, wherein the inner segments of the first portions of the first and second sets of legs are offset around a portion of a circumference of the filter from the inner segments of the second portions of the first and second sets of legs.

28. A filter for a body lumen, comprising:

a first set of expandable legs, each leg of the first set of legs having a first end and a second end;

a second set of expandable legs, each leg of the second set of legs having a first end and a second end; and

an axial member, wherein the first ends of the first and second sets of legs are coupled to the axial member adjacent a proximal end of the filter, wherein the second ends of the first and second sets of legs are coupled to the axial member adjacent a distal end of the filter, wherein each leg of the first and second sets of legs defines an obtuse external angle extending between an outside surface of the leg adjacent the first end of the leg and the axial member when the leg is expanded, and wherein each leg of the first and second sets of legs defines an obtuse external angle extending between an outside surface of the leg adjacent the second end of the leg and the axial member when the leg is expanded;

wherein the first ends of the first set of legs are circumferentially offset about a longitudinal axis of the filter from the second ends of the first set of legs and the first ends of the second set of legs are circumferentially offset about a longitudinal axis of the filter from the second ends of the second set of legs, wherein each leg of the first and second sets of legs defines an acute internal angle extending between inside surfaces of the leg adjacent the first and second ends of the leg when the leg is expanded.

29. The filter of claim 28, wherein each leg of the first and second sets of legs define an apex located between the first and second ends of the leg.

30. The filter of claim 29, wherein the apexes associated with the first set of legs are displaced from the apexes associated with the second set of legs a distance along an axial direction of the filter.

31. The filter of claim 29, further comprising a plurality of barbs each barb coupled to an apex.

32. The filter of claim 31, wherein the barbs associated with the first set of legs are oriented in a different direction than the barbs associated with the second set of legs.

33. The filter of claim 31, wherein each barb is configured to align with a portion of the leg to which the barb is coupled, when the legs are drawn into a catheter.

40. A method of deploying a filter, comprising:

inserting a filter into a body lumen, the filter comprising a first set of legs, each leg coupled to an axial member of the filter at a first and a second end of the leg, and a second set of legs, each leg coupled to the axial member at a first and a second end of the leg;

deploying a first set of legs of the filter, wherein each leg defines an acute internal angle extending between inside surfaces of the leg adjacent the first and second ends of the leg when the leg is deployed, wherein each leg defines an obtuse external angle extending between an outside surface of the leg adjacent the first end of the leg and the axial member when the leg is deployed, and wherein each leg defines an obtuse external angle extending between an outside surface of the leg adjacent the second end of the leg and the axial member when the leg is deployed;

contacting the body lumen with the first set of legs;

deploying a second set of legs of the filter, wherein each leg defines an acute internal angle extending between inside surfaces of the leg adjacent the first and second ends of the leg when the leg is deployed, wherein each leg defines an obtuse external angle extending between an outside surface of the leg adjacent the first end of the leg and the axial member when the leg is deployed, and wherein each leg defines an obtuse external angle extending between an outside surface of the leg adjacent the second end of the leg and the axial member when the leg is deployed;

stabilizing the filter by contact between the first set of legs and the body lumen while deploying the second set of legs; and

contacting the body lumen with the second set of legs after contacting the body lumen with the first set of legs.

41. The method of claim 40, wherein stabilizing the filter comprises minimizing shift of the filter while the second set of legs deploys.

42. The method of claim 40, wherein contact between the first set of legs and the body lumen partially opposes a biasing force between the second set of legs and a deployment device.

43. A filter for a body lumen, comprising:

an axial member comprising first and second ends and a longitudinal axis;

a plurality of legs, each of the plurality of legs comprising first and second ends, wherein the first end of each of the plurality of legs is attached to the first end of the axial member, and the second end of each of the plurality of legs is attached to the second end of the axial member;

wherein each of the plurality of legs compressibly extends radially from the axial member to an apex;

wherein at least two of the legs each define an acute internal angle extending between inside surfaces of each of the at least two legs adiacent the first and second ends of each of the at least two legs when each of the at least two legs is expanded;

wherein each of the at least two legs each define an obtuse external angle extending between outside surfaces of each of the at least two legs adiacent the first ends of each of the at least two legs and the axial member when each of the at least two legs is expanded;

wherein each of the at least two legs each define an obtuse external angle extending between outside surfaces of each of the at least two legs adiacent the second ends of each of the at least two legs and the axial member when each of the at least two legs is expanded; and

wherein at least two of the apexes are spaced longitudinally from one another.

44. The filter of claim 43, further comprising a barb extending from the apexes.

45. The filter of claim 43, wherein each of the plurality of legs comprises a sinusoidal curve.

46. The filter of claim 43, wherein each of the plurality of legs is elastically compressible to a position substantially parallel with a longitudinal axis of the axial member.

47. The filter of claim 43, wherein the first ends of the plurality of legs are offset from the second ends of the plurality of legs about a portion of a circumference of the filter.