Wiring board with a built-in component and method for manufacturing the same
First Claim
1. A wiring board with a built-in component, comprising:
- a wiring pattern;
an electric/electronic component electrically and mechanically connected with a surface of said wiring pattern; and
an insulating layer formed on the surface of said wiring pattern and configured so as to embed said component, said insulating layer including;
a first sub-layer having a lower surface in contact with said wiring pattern and a lateral surface in contact with said component; and
a second sub-layer laminated on an upper surface of said first sub-layer, said second sub-layer having an opening formed therethrough, said opening having an edge surrounding and spaced away from said component,said first sub-layer and said second sub-layer each having an insulating resin and a reinforcing material included in the insulating resin,said first sub-layer having a thickness such that said upper surface of said first sub-layer is at a level between an upper surface of said component and a lower surface of said component; and
an interlayer connector penetrating through said first sub-layer, said interlayer connector having an axis along a stacking direction of said wiring board and being connected to said component electrically through said wiring pattern,wherein said reinforcing material of said first sub-layer reaches said interlayer connector without reaching said component; and
wherein said insulating resin of said first sub-layer reaches said interlayer connector and said component, and occupies a space between said edge of said opening of said second sub-layer and said component.
1 Assignment
0 Petitions
Accused Products
Abstract
Disclosed is a wiring board with a built-in component and a method for manufacturing the same, the wiring board including: a wiring pattern; an electric/electronic component electrically and mechanically connected with a surface of said wiring pattern; and an insulating layer formed on the same surface of said wiring pattern as said electric/electronic component is connected and configured so as to embed said electric/electronic component, said insulating layer having an insulating resin and a reinforcing material included in the insulating resin, wherein the reinforcing material of said insulating layer exists in the insulating resin without reaching a region of said electric/electronic component in a lateral direction, and wherein the insulating resin of said insulating layer reaches said electric/electronic component so as to adhere to said electric/electronic component.
40 Citations
22 Claims
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1. A wiring board with a built-in component, comprising:
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a wiring pattern; an electric/electronic component electrically and mechanically connected with a surface of said wiring pattern; and an insulating layer formed on the surface of said wiring pattern and configured so as to embed said component, said insulating layer including; a first sub-layer having a lower surface in contact with said wiring pattern and a lateral surface in contact with said component; and a second sub-layer laminated on an upper surface of said first sub-layer, said second sub-layer having an opening formed therethrough, said opening having an edge surrounding and spaced away from said component, said first sub-layer and said second sub-layer each having an insulating resin and a reinforcing material included in the insulating resin, said first sub-layer having a thickness such that said upper surface of said first sub-layer is at a level between an upper surface of said component and a lower surface of said component; and an interlayer connector penetrating through said first sub-layer, said interlayer connector having an axis along a stacking direction of said wiring board and being connected to said component electrically through said wiring pattern, wherein said reinforcing material of said first sub-layer reaches said interlayer connector without reaching said component; and wherein said insulating resin of said first sub-layer reaches said interlayer connector and said component, and occupies a space between said edge of said opening of said second sub-layer and said component. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20)
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21. A method for manufacturing a wiring board with a built-in component, comprising:
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electrically and mechanically connecting an electric/electronic component with a metallic foil; disposing, on said metallic foil, a first insulating layer having an opening larger than said component for accommodating said component, said opening having an edge, said first insulating layer having a first sub-layer whose lower surface faces said metallic foil and a second sub-layer laminated on an upper surface of said first sub-layer, said first sub-layer and said second sub-layer each having an insulating resin and a reinforcing material included in said insulating resin, said first sub-layer having a thickness such that said upper surface of said first sub-layer is at a level between an upper surface of said component and a lower surface of said component; disposing a second insulating layer on said first insulating layer; pressing, heating, and laminating said metallic foil, said first insulating layer, and said second insulating layer into an integrated structure while said insulating resin of said first sub-layer is rendered fluid so as to occupy a space between said edge of said opening in said second sub-layer and said component, and then, hardening said structure in a state in which said first sub-layer has a lateral surface in contact with said component, and said reinforcing material of said first sub-layer does not reach said component in a lateral direction; and forming an interlayer connector penetrating through said first sub-layer, said interlayer connector having an axis along a stacking direction of said wiring board, being connected to said component electrically through said metallic foil, and being in contact with said reinforcing material of said first sub-layer.
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22. A method for manufacturing a wiring board with a built-in component, comprising:
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electrically and mechanically connecting an electric/electronic component with a metallic wiring pattern formed on a first insulating layer; disposing, on said metallic wiring pattern, a second insulating layer having an opening larger than said component for accommodating said component, said opening having an edge, said second insulating layer having a first sub-layer whose lower surface faces said metallic wiring pattern and a second sub-layer laminated on an upper surface of said first sub-layer, said first sub-layer and said second sub-layer each having an insulating resin and a reinforcing material included in said insulating resin, said first sub-layer having a thickness such that said upper surface of said first sub-layer is at a level between an upper surface of said component and a lower surface of said component; disposing a third insulating layer on said second insulating layer; pressing, heating, and laminating said first insulating layer, said metallic wiring pattern, said second insulating layer, and third insulating layer into an integrated structure while said insulating resin of said first sub-layer is rendered fluid so as to occupy a space between said edge of said opening in said second sub-layer and said component, and then, hardening said structure in a state in which said first sub-layer has a lateral surface in contact with said component, and said reinforcing material of said first sub-layer does not reach said component in a lateral direction; and forming an interlayer connector penetrating through said first sub-layer, said interlayer connector having an axis along a stacking direction of said wiring board, being connected to said component electrically through said metallic wiring pattern, and being in contact with said reinforcing material of said first sub-layer.
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Specification