Automatic blade slope control system

• US 8,738,242 B2
• Filed: 07/21/2011
• Issued: 05/27/2014
• Est. Priority Date: 03/16/2011
• Status: Active Grant

• Current Assignee: Topcon Positioning Systems Incorporated (Topcon Corporation)
• Original Assignee: Topcon Positioning Systems Incorporated (Topcon Corporation)
• Inventors: Konno, Hiroyuki, Brabec, Vernon Joseph, Graham, Renard Tomas
• Primary Examiner(s): To, Tuan C.
• Application Number:
  US13/187,831
• Publication Number:
  US 20120239258A1
• Time in Patent Office: 1,041 Days
• Field of Search: 701/50, 342/357.52, 172/4.5, 172/2, 172/25, 172/49.5, 172 58- 60, 373/48
• US Class Current: 701/50
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E02F 3/845 using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums

Abstract

The slope angle of a blade on an earthmoving machine is automatically controlled based on measurements from a three-axis gyroscope, a blade slope angle tilt sensor, and a blade tip angle tilt sensor mounted on the blade. A three-axis gyroscope has high dynamic response and high resistance to mechanical disturbances but is subject to potentially unbounded errors. A tilt sensor has bounded errors but has a slow dynamic response and a high sensitivity to mechanical disturbances. The combination of a three-axis gyroscope and two tilt sensors provides an advantageous measurement system. Algorithms for performing proper fusion of the measurements account for the lack of synchronization between the three-axis gyroscope and the tilt sensors and also screen out invalid measurements from the tilt sensors. The blade slope angle is controlled based on a reference blade slope angle and an estimate of the blade slope angle computed from properly fused measurements.

Claims

1. A method for controlling a blade mounted on a vehicle, the method comprising the steps of:

receiving at a first time a first computed roll angle estimate and a first computed pitch angle estimate, wherein the first computed roll angle estimate and the first computed pitch angle estimate are based at least in part on a first angular velocity measurement about a first axis, a second angular velocity measurement about a second axis, and a third angular velocity measurement about a third axis from a three-axis gyroscope mounted on the blade, wherein the first axis, the second axis, and the third axis are orthogonal;

receiving at a second time a second computed roll angle estimate and a second computed pitch angle estimate, wherein the second computed roll angle estimate and the second computed pitch angle estimate are based at least in part on a fourth angular velocity measurement about the first axis, a fifth angular velocity measurement about the second axis, and a sixth angular velocity measurement about the third axis from the three-axis gyroscope mounted on the blade;

receiving at a third time a blade slope angle measurement from a blade slope angle tilt sensor mounted on the blade;

receiving at a fourth time a blade tip angle measurement from a blade tip angle tilt sensor mounted on the blade;

determining whether a first time condition is satisfied, wherein the first time condition is represented by;

the third time is greater than the first time and less than or equal to the second time;

upon determining that the first time condition is satisfied;

determining whether the received blade slope angle measurement is valid;

determining whether a second time condition is satisfied, wherein the second time condition is represented by;

the fourth time is greater than the first time and less than or equal to the second time;

upon determining that the second time condition is satisfied;

determining whether the received blade tip angle measurement is valid; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing with a processor an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, the received blade slope angle measurement, and the received blade tip angle measurement.

2. The method of claim 1, further comprising the steps of:

upon determining that the first time condition is not satisfied and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle.

3. The method of claim 1, further comprising the steps of:

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement.

4. The method of claim 1, further comprising the steps of:

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement.

5. The method of claim 1, further comprising the steps of:

receiving a reference blade slope angle; and

controlling the blade slope angle based at least in part on the received reference blade slope angle and the computed estimate of the blade slope angle.

6. The method of claim 1, further comprising the steps of:

receiving a reference blade slope angle;

computing an estimate of the fourth angular velocity based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, and the received blade tip angle measurement; and

controlling the blade slope angle based at least in part on the received reference blade slope angle, the computed estimate of the blade slope angle, and the computed estimate of the fourth angular velocity.

7. The method of claim 1, wherein the step of computing an estimate of the blade slope angle comprises the steps of:

determining a first estimate of a bias of the fourth angular velocity measurement;

determining a first estimate of a bias of the fifth angular velocity measurement;

computing a first estimate of a roll angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement; and

computing a first estimate of a pitch angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, and the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

8. The method of claim 7, further comprising the step of:

computing a corrected estimate of the roll angle, a corrected estimate of the pitch angle, a corrected estimate of the bias of the fourth angular velocity measurement, and a corrected estimate of the bias of the fifth angular velocity measurement based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, the received blade tip angle measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

9. The method of claim 1, wherein the vehicle comprises an earthmoving machine.

10. The method of claim 9, wherein the earthmoving machine comprises a motor grader.

11. The method of claim 9, wherein the earthmoving machine comprises a bulldozer.

12. The method of claim 1, wherein the blade comprises a screed and the vehicle comprises a paver.

13. An apparatus for controlling a blade mounted on a vehicle, the apparatus comprising:

a processor;

memory operably coupled to the processor; and

a data storage device operably coupled to the processor, wherein the data storage device stores computer program instructions, which, when executed by the processor, causes the processor to perform a method comprising the steps of;

receiving at a first time a first computed roll angle estimate and a first computed pitch angle estimate, wherein the first computed roll angle estimate and the first computed pitch angle estimate are based at least in part on a first angular velocity measurement about a first axis, a second angular velocity measurement about a second axis, and a third angular velocity measurement about a third axis from a three-axis gyroscope mounted on the blade, wherein the first axis, the second axis, and the third axis are orthogonal;

receiving at a second time a second computed roll angle estimate and a second computed pitch angle estimate, wherein the second computed roll angle estimate and the second computed pitch angle estimate are based at least in part on a fourth angular velocity measurement about the first axis, a fifth angular velocity measurement about the second axis, and a sixth angular velocity measurement about the third axis from the three-axis gyroscope mounted on the blade;

receiving at a third time a blade slope angle measurement from a blade slope angle tilt sensor mounted on the blade;

receiving at a fourth time a blade tip angle measurement from a blade tip angle tilt sensor mounted on the blade;

determining whether a first time condition is satisfied, wherein the first time condition is represented by;

the third time is greater than the first time and less than or equal to the second time;

upon determining that the first time condition is satisfied;

determining whether the received blade slope angle measurement is valid;

determining whether a second time condition is satisfied, wherein the second time condition is represented by;

the fourth time is greater than the first time and less than or equal to the second time;

upon determining that the second time condition is satisfied;

determining whether the received blade tip angle measurement is valid; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, the received blade slope angle measurement, and the received blade tip angle measurement.

14. The apparatus of claim 13, wherein the method further comprises the steps of:

upon determining that the first time condition is not satisfied and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle.

15. The apparatus of claim 13, wherein the method further comprises the steps of:

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement.

16. The apparatus of claim 13, wherein the method further comprises the steps of:

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement.

17. The apparatus of claim 13, wherein the method further comprises the steps of:

receiving a reference blade slope angle; and

controlling the blade slope angle based at least in part on the received reference blade slope angle and the computed estimate of the blade slope angle.

18. The apparatus of claim 13, wherein the method further comprises the steps of:

receiving a reference blade slope angle;

computing an estimate of the fourth angular velocity based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, and the received blade tip angle measurement; and

controlling the blade slope angle based at least in part on the received reference blade slope angle, the computed estimate of the blade slope angle, and the computed estimate of the fourth angular velocity.

19. The apparatus of claim 13, wherein the step of computing an estimate of the blade slope angle comprises the steps of:

determining a first estimate of a bias of the fourth angular velocity measurement;

determining a first estimate of a bias of the fifth angular velocity measurement;

computing a first estimate of a roll angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement; and

computing a first estimate of a pitch angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, and the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

20. The apparatus of claim 19, wherein the method further comprises the step of:

computing a corrected estimate of the roll angle, a corrected estimate of the pitch angle, a corrected estimate of the bias of the fourth angular velocity measurement, and a corrected estimate of the bias of the fifth angular velocity measurement based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, the received blade tip angle measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

21. The apparatus of claim 13, wherein the vehicle comprises an earthmoving machine.

22. The apparatus of claim 21, wherein the earthmoving machine comprises a motor grader.

23. The apparatus of claim 21, wherein the earthmoving machine comprises a bulldozer.

24. The apparatus of claim 13, wherein the blade comprises a screed and the vehicle comprises a paver.

25. A computer readable medium storing computer program instructions for controlling a blade mounted on a vehicle, wherein the computer program instructions, when executed by a processor, causes the processor to perform a method comprising the steps of:

receiving at a first time a first computed roll angle estimate and a first computed pitch angle estimate, wherein the first computed roll angle estimate and the first computed pitch angle estimate are based at least in part on a first angular velocity measurement about a first axis, a second angular velocity measurement about a second axis, and a third angular velocity measurement about a third axis from a three-axis gyroscope mounted on the blade, wherein the first axis, the second axis, and the third axis are orthogonal;

receiving at a second time a second computed roll angle estimate and a second computed pitch angle estimate, wherein the second computed roll angle estimate and the second computed pitch angle estimate are based at least in part on a fourth angular velocity measurement about the first axis, a fifth angular velocity measurement about the second axis, and a sixth angular velocity measurement about the third axis from the three-axis gyroscope mounted on the blade;

receiving at a third time a blade slope angle measurement from a blade slope angle tilt sensor mounted on the blade;

receiving at a fourth time a blade tip angle measurement from a blade tip angle tilt sensor mounted on the blade;

determining whether a first time condition is satisfied, wherein the first time condition is represented by;

the third time is greater than the first time and less than or equal to the second time;

upon determining that the first time condition is satisfied;

determining whether the received blade slope angle measurement is valid;

determining whether a second time condition is satisfied, wherein the second time condition is represented by;

the fourth time is greater than the first time and less than or equal to the second time;

upon determining that the second time condition is satisfied;

determining whether the received blade tip angle measurement is valid; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, the received blade slope angle measurement, and the received blade tip angle measurement.

26. The computer readable medium of claim 25, wherein the method further comprises the steps of:

upon determining that the first time condition is not satisfied and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate;

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle estimate; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate and the received second computed pitch angle.

27. The computer readable medium of claim 25, wherein the method further comprises the steps of:

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, and the second time condition is not satisfied;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is valid, the second time condition is satisfied, and the received blade tip angle measurement is not valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade slope angle measurement.

28. The computer readable medium of claim 25, wherein the method further comprises the steps of:

upon determining that the first time condition is not satisfied, the second time condition is satisfied, and the received blade tip angle is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement; and

upon determining that the first time condition is satisfied, the received blade slope angle measurement is not valid, the second time condition is satisfied, and the received blade tip angle measurement is valid;

computing an estimate of the blade slope angle based at least in part on the received second computed roll angle estimate, the received second computed pitch angle estimate, and the received blade tip angle measurement.

29. The computer readable medium of claim 25, wherein the method further comprises the steps of:

receiving a reference blade slope angle; and

controlling the blade slope angle based at least in part on the received reference blade slope angle and the computed estimate of the blade slope angle.

30. The computer readable medium of claim 25, wherein the method further comprises the steps of:

receiving a reference blade slope angle;

computing an estimate of the fourth angular velocity based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, and the received blade tip angle measurement; and

controlling the blade slope angle based at least in part on the received reference blade slope angle, the computed estimate of the blade slope angle, and the computed estimate of the fourth angular velocity.

31. The computer readable medium of claim 25, wherein the step of computing an estimate of the blade slope angle comprises the steps of:

determining a first estimate of a bias of the fourth angular velocity measurement;

determining a first estimate of a bias of the fifth angular velocity measurement;

computing a first estimate of a roll angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement; and

computing a first estimate of a pitch angle based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, and the sixth angular velocity measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

32. The computer readable medium of claim 31, wherein the method further comprises the step of:

computing a corrected estimate of the roll angle, a corrected estimate of the pitch angle, a corrected estimate of the bias of the fourth angular velocity measurement, and a corrected estimate of the bias of the fifth angular velocity measurement based at least in part on the fourth angular velocity measurement, the fifth angular velocity measurement, the sixth angular velocity measurement, the received blade slope angle measurement, the received blade tip angle measurement, the determined first estimate of the bias of the fourth angular velocity measurement, and the determined first estimate of the bias of the fifth angular velocity measurement.

33. The computer readable medium of claim 25, wherein the vehicle comprises an earthmoving machine.

34. The computer readable medium of claim 33, wherein the earthmoving machine comprises a motor grader.

35. The computer readable medium of claim 33, wherein the earthmoving machine comprises a bulldozer.

36. The computer readable medium of claim 25, wherein the blade comprises a screed and the vehicle comprises a paver.