Vascular filter

• US 8,740,931 B2
• Filed: 08/05/2011
• Issued: 06/03/2014
• Est. Priority Date: 08/05/2011
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Snow, Jeremy W.
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/204,492
• Publication Number:
  US 20130035714A1
• Time in Patent Office: 1,033 Days
• Field of Search: 606/198, 606/159, 606/200
• US Class Current: 606/200
• CPC Class Codes: A61F 2/0103 With centering means
• CPC Class Codes: A61F 2/0105 Open ended, i.e. legs gathered only at one side
• CPC Class Codes: A61F 2/012 Multiple filtering units
• CPC Class Codes: A61F 2002/016 made from wire-like elements
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/008 paraboloidal
• CPC Class Codes: A61F 2230/0093 Umbrella-shaped, e.g. mushroom-shaped

Abstract

A filter, configured to be disposed within a body lumen, that includes one or more filtering zones. The filter may include one or more sets of legs, configured to interact with the body lumen wall in order to stabilize the position of the filter and to create a filtering structure. In some embodiments the filter may be integrally formed form a single tube of material.

Claims

1. A filter for a body lumen, comprising:

an axial member having a first end, a second end, and a center axis between the first and second ends,

a first set of expandable legs, each leg of the first set of legs having an inner end coupled to the axial member and a free outer end configured to be disposed radially outward from the axial member when the first set of legs is expanded, and an outer portion adjacent the outer end, the outer portion forming a curve oriented such that the outer portion curves back toward the axial member when the first set of legs is expanded,

a second set of expandable legs, each leg of the second set of legs having an inner end coupled to the axial member and a free outer end configured to be disposed radially outward from the axial member when the second set of legs is expanded, and an outer portion adjacent the outer end, the outer portion forming a curve oriented such that the outer portion curves back toward the axial member when the second set of legs is expanded,

wherein each leg comprises, a first substantially straight member coupled to the axial member, and a second substantially straight member coupled to the outer portion and the first substantially straight member,

such that, when the legs are expanded, an inner surface of the first substantially straight member and an inner surface of the second substantially straight member define an angle of less than 180 degrees and an outer surface of the axial member and an outer surface of the first substantially straight member define an acute angle; and

wherein the first and second sets of legs are circumferentially offset mirror images of each other.

2. The filter of claim 1, wherein the first and second substantially straight members are connected by a curved shoulder.

3. The filter of claim 1, wherein each leg of the first set of expandable legs and the second set of expandable legs further comprise a barb located adjacent to the outer end of the leg, the barb extending radially outward from the longitudinal axis of the axial member.

4. The filter of claim 3, wherein the barbs are formed from center portions of the first and second sets of legs.

5. The filter of claim 3, wherein the barbs associated with the first set of expandable legs are oriented in a different direction than the barbs associated with the second set of expandable legs.

6. The filter of claim 1, wherein the outer portions of the first set of legs are spaced apart from the outer portions of the second set of legs a distance parallel to the longitudinal axis of the axial member, when the first and second sets of legs are expanded.

7. The filter of claim 1, wherein the axial member comprises a tube.

8. The filter of claim 7, wherein the filter is integrally formed from a tube of memory alloy.

9. The filter of claim 1, wherein the inner ends of each leg of the first set of legs and the second set of legs are coupled to a curved intermediate portion, the curved intermediate portion having a first segment which curves inward from the axial member toward the longitudinal axis and a second segment which curves outward toward the radially expanding legs.

10. The filter of claim 1, wherein the first set of legs is configured to engage a body lumen wall before the second set of legs when the filter is deployed.

11. A medical device comprising a filter according to claim 1 disposed within a catheter.

12. A method of filtering clots or other matter in a body lumen, comprising:

obtaining the filter described in claim 1, and disposing the filter within the body lumen of a patient.

13. The method of claim 12, wherein the filter is removably disposed within the body lumen.

14. The method of claim 12, wherein the body lumen is the vasculature.

15. The method of claim 14, wherein the body lumen is the inferior vena cava.

16. A method of deploying a filter, comprising:

inserting a filter into a body lumen, the filter comprising a first set of legs and a second set of legs, wherein the first and second sets of legs are circumferentially offset mirror images of each other;

deploying a first set of legs of the filter, wherein at least two of the legs comprise a first substantially straight member coupled to a second substantially straight member, wherein an inner surface of the first substantially straight member and an inner surface of the second substantially straight member define an angle of less than 180 degrees, and wherein an outer surface of the first substantially straight member and a longitudinal axis of the filter define an acute angle;

contacting the body lumen with the first set of legs;

deploying a second set of legs of the filter, wherein at least two of the legs comprise a first substantially straight member coupled to a second substantially straight member, wherein an inner surface of the first substantially straight member and an inner surface of the second substantially straight member define an angle of less than 180 degrees, and wherein an outer surface of the first substantially straight member and a longitudinal axis of the filter define an acute angle;

stabilizing the filter by contact between the first set of legs and the body lumen while deploying the second set of legs; and

contacting the body lumen with the second set of legs after contacting the body lumen with the first set of legs.

17. The method of claim 16, wherein stabilizing the filter comprises minimizing shift of the filter while the second set of legs deploys.

18. The method of claim 16, wherein contact between the first set of legs and the body lumen partially opposes a biasing force between the second set of legs and a deployment device.

19. An apparatus comprising:

a filter for a body lumen, the filter comprising;

an axial member;

a first set of expandable and compressible legs at a first position along the axial member, the first set of expandable and compressible legs comprising a general umbrella shape with an internal angle of less than 180 degrees; and

a second set of expandable and compressible legs at a second position along the axial member, the second set of expandable and compressible legs comprising a general umbrella shape with an interior angle of less than 180 degrees,

wherein each leg of the first and second sets of expandable and compressible legs comprises a first substantially straight member coupled to the axial member, a second substantially straight member coupled to the first substantially straight member, wherein the axial member and the first substantially straight member of each leg defines an acute exterior angle relative to the general umbrella shape, and wherein the first and second sets of expandable and compressible legs are circumferentially offset mirror images of each other.

20. The apparatus of claim 19, wherein the first and second sets of expandable and compressible legs are configured to be compressible in two directions.

21. The apparatus of claim 20, wherein the first and second sets of expandable and compressible legs are configured to be compressible within a catheter distally and proximally without plastic deformation.

22. The apparatus of claim 19, wherein the axial member and the first and second sets of expandable and compressible legs are integrally formed.

23. The apparatus of claim 19, wherein individual legs of the first and second sets of expandable and compressible legs comprise:

a first compound curved portion with a first segment which extends toward the center of the axial member and a second segment which extends away from the center of the axial member; and

a second curved portion at a location radially away from the axial member when the first and second sets of expandable and compressible legs are expanded.

24. The apparatus of claim 23, wherein the first compound curved portion has an inflection point.

25. The apparatus of claim 23, wherein the second segment of the first compound curved portion defines a first radius and the second curved portion defines a second radius, and wherein the first and second radii are different.

26. The apparatus of claim 23, wherein individual legs of the first and second sets of expandable and compressible legs further comprise a third curved portion adjacent free ends thereof.

27. The apparatus of claim 26, wherein the third curved portion comprises a barb.