Rotatable support elements for stents

• US 8,741,379 B2
• Filed: 07/18/2011
• Issued: 06/03/2014
• Est. Priority Date: 05/04/2006
• Status: Active Grant

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Van Sciver, Jason
• Primary Examiner(s): SELLMAN, CACHET I
• Application Number:
  US13/184,726
• Publication Number:
  US 20120009326A1
• Time in Patent Office: 1,051 Days
• Field of Search: 427/2.1, 427/2.24, 427/2.25, 118/500, 623 115- 146
• US Class Current: 427/2.24
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 1/32 using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
• CPC Class Codes: B05D 3/0413 Heating with air
• CPC Class Codes: B23K 2103/42 Plastics B23K2103/16 takes precedence
• CPC Class Codes: B23K 2103/50 Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
• CPC Class Codes: F26B 21/10 Temperature; Pressure F26B23/026 takes precedence
• CPC Class Codes: F26B 3/04 the gas or vapour circulating over or surrounding the materials or objects to be dried F26B3/14 takes precedence

Abstract

Various embodiments of methods and devices for coating stents are described herein.

Claims

1. A method of coating a stent, comprising:

positioning a stent on a support element;

applying a coating composition to the stent;

applying at least one translational pulse to the support element along an axis of the stent during coating of the stent, wherein the at least one translational pulse causes the support element to move axially relative to the stent; and

axially translating an assembly that includes the support element to cause the stent to move axially back and forth during application of the coating composition to the stent, wherein the at least one translational pulse causes the support element to move relative to other parts of the assembly that were or are being axially translated, and

wherein the at least one translational pulse has a start time and an end time, wherein at the start time and the end time there is a zero difference in axial translation rate between the support element and the other parts of the assembly that were or are being axially translated, and wherein at a time between the start time and the end time there is a non-zero difference in axial translation rate between the support element and the other parts of the assembly that were or are being axially translated.

2. The method of claim 1, wherein the support element is partially inserted in one end of the stent such that a segment of the support element extends out of the one end of the stent and the remaining segment of the support element resides completely within an inside of the stent, and the at least one translational pulse causes the stent to ride upward or downward on the support element.

3. The method of claim 1, wherein as a result of the at least one translational pulse, the stent is shifted relative to the support element so as to change a contact position of the stent relative to the support element.

4. The method of claim 1, wherein the applying of the at least one translational pulse includes applying a plurality of translational pulses at a specified frequency to reduce or eliminate coating defects caused by surface contact between the support element and the stent.

5. The method of claim 1, wherein the applying of the at least one translational pulse includes applying a plurality of translational pulses separated by unequal time intervals.

6. The method of claim 1, wherein the applying of the at least one translational pulse includes applying a first translational pulse and applying a second translational pulse, wherein during the stent coating the first translational pulse is applied to the support element in a first axial direction, and during the stent coating the second translational pulse is applied to the support element in a second axial direction opposite the first axial direction.

7. The method of claim 1, wherein the translational pulse translates the support element from a first axial support position to a second axial support position offset from the first axial support position.

8. The method of claim 1, wherein the translational pulse translates the support element from a first axial support position to a second axial support position offset from the first axial support position and then back to the first axial support position.

9. The method of claim 1, wherein the translational pulse translates the support element from a first axial support position to a second axial support position offset from the first axial support position and then to a third axial support position between the first axial support position and the second axial support position.

10. The method of claim 1, wherein a contact area of the support element contacts the stent, and the translational pulse changes the contact area of the support element with respect to the stent to prevent the sticking of the stent to the support element by the coating composition.

11. The method of claim 1, wherein applying the coating composition comprises a spraying process.

12. The method of claim 1, further comprising:

rotating the support element while coating the stent, wherein the translational pulse takes place when the stent is rotating.

13. The method of claim 1, wherein the duration of the translational pulse is from 0.0001 second to 1 second.

14. A method of coating a stent, comprising:

positioning a stent on a support element;

applying a coating composition to the stent; and

applying at least one translational pulse to the support element along an axis of the stent during coating of the stent, wherein the at least one translational pulse causes the support element to move axially relative to the stent, and

wherein the support element is partially inserted in one end of the stent, and the at least one translational pulse translates the support element in an inward direction relative to the stent and further into the one end of the stent.

15. The method of claim 14, wherein the support element comprises a cone-shaped support that is positioned in the one end of the stent such that the translational pulse causes the cone-shaped support to be inserted deeper into the one end of the stent.

16. The method of claim 15, wherein the support element comprises a second cone-shaped support that is positioned in an opposing end of the stent.

17. The method of claim 14, additionally comprising rotating the stent on the support element during application of the coating composition, such that the translational pulse is applied during rotating of the stent.

18. A method of coating a stent, comprising:

positioning a stent on a support element;

applying a coating composition to the stent; and

applying at least one translational pulse to the support element along an axis of the stent during coating of the stent, wherein the at least one translational pulse causes the support element to move axially relative to the stent, and

wherein the support element is partially inserted in one end of the stent, and the at least one translational pulse translates the support element in an outward direction relative to the stent and further out of the one end of the stent.

19. The method of claim 18, wherein the support element comprises a cone-shaped support that is positioned in the one end of the stent such that the translational pulse causes the cone-shaped support to partially withdraw out from the one end of the stent.

20. The method of claim 19, wherein the support element comprises a second cone-shaped support that is positioned in an opposing end of the stent.

21. A method of coating a stent, comprising:

positioning a stent on a support element;

applying a coating composition to the stent; and

applying at least one translational pulse to the support element along an axis of the stent during coating of the stent, wherein the at least one translational pulse causes the support element to move axially relative to the stent, and

wherein the translational pulse starts at a first axial position and ends at a third axial position, and the translational pulse translates the support element from the first axial position to a second axial position offset from the first axial position and then to the third axial position toward and past the first axial position.