Electrode assembly with multiple separators wound about a winding center

• US 8,741,469 B2
• Filed: 09/16/2010
• Issued: 06/03/2014
• Est. Priority Date: 10/15/2009
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Shin, Jeongsoon, Sohn, Youngbae, Ahn, Changbeom
• Primary Examiner(s): BEST, ZACHARY P
• Application Number:
  US12/884,020
• Publication Number:
  US 20110091762A1
• Time in Patent Office: 1,356 Days
• Field of Search: 429/131, 429/152, 429/247, 429/129
• US Class Current: 429/131
• CPC Class Codes: H01M 10/0418 with bipolar electrodes
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/044 with bipolar electrodes
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/058 Construction or manufacture
• CPC Class Codes: H01M 10/0587 of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
• CPC Class Codes: H01M 50/466 U-shaped, bag-shaped or folded
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

An electrode assembly for a secondary battery, a method of manufacturing the electrode assembly and a secondary battery having the electrode assembly. The electrode assembly includes a plurality of electrode members arranged in a stacked shape along a baseline extending in one direction and a separation unit separating two adjacent electrode members. The separation unit includes three or more separators having a same winding center.

Claims

1. An electrode assembly for a secondary battery comprising:

a plurality of electrode members arranged in a stacked shape along an imaginary baseline extending in one direction; and

three or more separators, each separator being interposed between and separating adjacent electrode members of opposite polarities of the plurality of electrode members,

wherein the three or more separators are wound together about a winding center such that at least three of the three or more separators are folded together, each folded separator comprising two folded sections opposing each other, wherein a portion of at least one of the three or more separators is inserted and interposed between the two folded sections of one of the folded separators.

2. The electrode assembly as claimed in claim 1, wherein the three or more separators comprise first, second, third, and fourth separators sequentially disposed along the baseline at about the winding center, wherein one end of each of the four separators is disposed in a central portion of the electrode assembly.

3. The electrode assembly as claimed in claim 2, wherein each of the first, second, third, and fourth separators comprises an inner end and an outer end, the inner end being closer to the winding center than the outer end, wherein the inner ends of the first and second separators and the inner ends of the third and fourth separators are disposed in opposite sides of the baseline.

4. The electrode assembly as claimed in claim 3, wherein each of the four separators comprises two opposite surfaces, wherein for the first and fourth separators, at least one of the plurality of electrode members is formed on each of the two opposite surfaces thereof, whereas for the third separator, at least one of the plurality of electrode members is formed only one of the two opposite surfaces thereof.

5. The electrode assembly as claimed in claim 3, wherein the second separator and the third separator contact each other in the central portion of the electrode assembly.

6. The electrode assembly as claimed in claim 1, wherein the three or more separators comprise first, second, and third separators sequentially disposed along the baseline, wherein an end of the first separator and an end of the third separator are disposed in opposite sides of the baseline, and the second separator is wound to surround the end of the first separator and the end of the third separator.

7. The electrode assembly as claimed in claim 1, wherein each of the plurality of electrode members comprises a positive electrode member or a negative electrode member, the positive electrode member comprising a positive electrode current collector and a positive electrode active material layer formed on the positive electrode current collector, and the negative electrode member comprising a negative electrode current collector and a negative electrode active material layer formed on the negative electrode current collector.

8. A secondary battery comprising:

the electrode assembly of claim 1; and

an exterior case in which the electrode assembly is disposed.

9. The secondary battery as claimed in claim 8, wherein the three or more separators comprise first, second, third, and fourth separators sequentially disposed along the baseline at about the winding center, wherein one end of each of the four separators is disposed in a central portion of the electrode assembly.

10. The secondary battery as claimed in claim 9, wherein each of the first, second, third, and fourth separators comprises an inner end and an outer end, the inner end being closer to the winding center than the outer end, wherein the inner ends of the first and second separators and the inner ends of the third and fourth separators are disposed in opposite sides of the baseline.

11. The secondary battery as claimed in claim 10, wherein each of the four separators comprises two opposite surfaces, wherein at least one of the plurality of electrode members is formed on each of the two opposite surfaces of the first separator, wherein at least one of the plurality of electrode members is formed on each of the two opposite surfaces of the fourth separator, wherein at least one of the plurality of electrode members is disposed on only one of the two opposite surfaces of the third separator.

12. The secondary battery as claimed in claim 10, wherein the second separator and the third separator contact each other in the central portion of the electrode assembly.

13. The secondary battery as claimed in claim 8, wherein the three or more separators comprise first, second, and third separators sequentially disposed along the baseline, wherein an end of the first separator and an end of the third separator are disposed in opposite sides of the baseline, and the second separator is wound to surround the end of the first separator and the end of the third separator.

14. The secondary battery as claimed in claim 9, wherein each of the plurality of electrode members comprises a positive electrode member or a negative electrode member.

20. The electrode assembly as claimed in claim 1, wherein the three or more separators comprises a first separator and a second separator, wherein the three or more separators are wound together such that an inner-most portion of the first separator is interposed between a wound portion of the second separator while an inner-most portion of the second separator is interposed between a wound portion of the first separator.

15. A method of manufacturing an electrode assembly for a secondary battery, the method comprising:

providing first, second, third, and fourth separators, at least one electrode member formed on two opposite surfaces of the first separator, at least one electrode member formed on two opposite surfaces of the fourth separator;

sequentially stacking an end of each of the first, second, third, and fourth separators;

rolling the first, second, third, and fourth separators to wind the separators together about a winding center; and

wherein the ends of the first and second separators face generally in one direction and the ends of the third and fourth separators face generally in an opposite direction.

16. The method as claimed in claim 15, wherein providing the first and fourth separators comprises placing at least one positive electrode plate on one of the two opposite surfaces thereof and further placing at least one negative electrode place on the other of the two opposite surfaces, wherein providing the second and third separators comprises placing at least one positive or negative electrode plate only on one of two opposite surfaces thereof.

17. The method as claimed in claim 15, wherein providing the first and fourth separators comprises alternatingly placing electrode plates having different polarities on one of the two opposite surfaces thereof.

18. A method of manufacturing an electrode assembly for a secondary battery, the method comprising:

providing first, second, and third separators, at least one electrode member formed on two opposite surfaces of the first separator, at least one electrode member formed on two opposite surfaces of the third separator;

sequentially stacking the first, second, and third separators, wherein an end portion of the first separator, a middle portion of the second separator and an end portion of the third separator are stacked;

rolling the end portions of the first and third separators and the middle portion of the second separator to wind the separators together about a winding center; and

wherein the end portion of the first separator and the end portion of the third separator face generally opposite directions.

19. The method as claimed in claim 18, wherein providing the first and third separators comprises alternatingly placing electrode plates having different polarities on one of the two opposite surfaces thereof.