Method and apparatus for configuring a blackout period for scheduled diagnostic checks of a field device in a process plant

• US 8,744,604 B2
• Filed: 05/09/2012
• Issued: 06/03/2014
• Est. Priority Date: 05/09/2012
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Seyller, Jeffrey Dean, Amirthasamy, Stanley Felix
• Primary Examiner(s): KASENGE, CHARLES R
• Application Number:
  US13/467,651
• Publication Number:
  US 20130304238A1
• Time in Patent Office: 755 Days
• Field of Search: 700/11, 700/21, 700/23, 700/26, 700/79, 700/80, 702/81, 702/84, 702/182, 702/183, 702/184
• US Class Current: 700/79
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/33331 Test, diagnostic of field device for correct device, correct parameters

Abstract

A diagnostic system and method for a field device in a process plant is provided. The diagnostic apparatus includes a processor operatively connected to the field device and a calendar having a proscribed period stored in memory. A diagnostic check is executed on the field device if an occurrence of a diagnostic event is detected and execution of the diagnostic check does not coincide with the proscribed period.

Claims

1. A method of controlling a field device in a control system, the method comprising:

providing a memory device including at least one proscribed period;

monitoring, via a processor, the field device;

detecting, via a processor, an occurrence of a diagnostic event associated with the field device;

formulating, via a processor, a diagnostic check of the field device in response to the occurrence of the diagnostic event;

determining, via a processor, whether execution of the diagnostic check will occur during the at least one proscribed period;

executing, via a processor, the diagnostic check if the diagnostic check will not occur during the at least one proscribed period; and

rescheduling, via a processor, execution of the diagnostic check if the diagnostic check will occur during the at least one proscribed period.

2. The method of claim 1, wherein rescheduling execution of the diagnostic check includes rescheduling execution of the diagnostic check to occur before the at least one proscribed time period.

3. The method of claim 1, wherein executing the diagnostic check includes executing a partial stroke test.

4. The method of claim 1, wherein rescheduling execution of the diagnostic check includes bypassing the diagnostic check.

5. The method of claim 1, further comprising transmitting an alert associated with the diagnostic check to a workstation.

6. The method of claim 1, further comprising receiving a calendar including the at least one proscribed period into the memory device.

7. A diagnostic apparatus for a control system having a controller operatively connected to a field device, the diagnostic apparatus comprising:

a processor operatively connected to the field device to detect an occurrence of a diagnostic event;

a memory operatively connected to the processor;

a calendar stored in the memory, the calendar including a proscribed period when execution of a diagnostic check is prohibited; and

,

a diagnostic module stored in the memory, wherein the processor executes the diagnostic module if the occurrence of the diagnostic event is detected and execution of the diagnostic module does not coincide with the proscribed period, and the processor reschedules execution of the diagnostic module if the occurrence of the diagnostic event is detected and execution of the diagnostic module does coincide with the proscribed period.

8. The diagnostic apparatus of claim 7, wherein the diagnostic event is associated with an operating parameter of the field device.

9. The diagnostic apparatus of claim 7, wherein the field device is an emergency shutdown valve.

10. The diagnostic apparatus of claim 7, wherein execution of the diagnostic module carries out a partial stroke test of the field device.

11. The diagnostic apparatus of claim 7, wherein execution of the diagnostic module carries out a data capture in the field device.

12. The diagnostic apparatus of claim 7, wherein execution of the diagnostic module carries out alert generation and broadcast.

13. The diagnostic apparatus of claim 7, wherein execution of the diagnostic module carries out alert broadcast.

14. The diagnostic apparatus of claim 7, wherein the rescheduled execution of the diagnostic module enables the diagnostic module to be executed before the proscribed period.

15. The diagnostic apparatus of claim 7, wherein the rescheduled execution of the diagnostic module enables the diagnostic module to be bypassed.

16. A tangible non-transitory computer-readable medium having instructions stored there on that, when executed by one or more processors, cause the one or more processors to:

monitor an occurrence of a diagnostic event associated with a field device;

detect the occurrence of the diagnostic event;

formulate an action responsive to the occurrence of the diagnostic event;

determine whether execution of the action will occur during a proscribed period;

execute the action if the execution of the action will not occur during the proscribed period; and

,

reschedule the action if the execution of the action will occur during the proscribed period.

17. The tangible non-transitory computer-readable medium of claim 16, wherein the rescheduled action occurs before the proscribed period.