CVT control using state space based gain scheduling

• US 8,744,707 B2
• Filed: 03/31/2011
• Issued: 06/03/2014
• Est. Priority Date: 03/31/2011
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Li, Wei, Hoff, Brian D.
• Primary Examiner(s): Tran, Khoi
• Assistant Examiner(s): Nguyen, Bao Long T
• Application Number:
  US13/077,694
• Publication Number:
  US 20120253631A1
• Time in Patent Office: 1,160 Days
• Field of Search: None
• US Class Current: 701/56
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/103 of fluid type
• CPC Class Codes: B60W 2710/1005 Transmission ratio engaged
• CPC Class Codes: B60W 2710/1061 Output power
• CPC Class Codes: B60W 30/1884 Avoiding stall or overspeed of the engine
• CPC Class Codes: F16H 2059/366 Engine or motor speed
• CPC Class Codes: F16H 2059/6853 the state of the transmission units, i.e. motor or pump capacity, e.g. for controlled shifting of range gear
• CPC Class Codes: F16H 61/431 Pump capacity control by electro-hydraulic control means, e.g. using solenoid valves
• CPC Class Codes: F16H 61/465 for achieving a target input speed

Abstract

An engine powered wheeled machine having improved engine over speed and under speed protection includes a parallel path transmission having a gear train with first and second transmission inputs and a transmission output, and including a hydraulic variator having a variator output driving the first transmission input, the hydraulic variator having a variator pump and a variator motor, the displacement of the variator pump being controlled by a variator actuator. The machine further includes an engine having an engine output driving the second transmission input and driving the variator pump and a controller for receiving one or more values indicative of one or more ranges of permissible engine speed, a value indicative of an actual engine speed, and a value indicative of the position of the variator actuator, with the controller being configured to control the position of the variator actuator based on state space gain mapping to maintain the engine speed within the one or more ranges of permissible engine speed.

Claims

1. An engine powered wheeled machine having improved engine over speed and under speed protection, the machine comprising:

a parallel path transmission having a gear train with first and second transmission inputs and a transmission output, and including a hydraulic variator having a variator output driving the first transmission input, the hydraulic variator having a variator pump and a variator motor, the displacement of the variator pump being controlled by a variator actuator;

an engine having an engine output driving the second transmission input and driving the variator pump; and

a controller for receiving one or more values indicative of one or more ranges of permissible engine speed, a value indicative of an actual engine speed, and a value indicative of the position of the variator actuator, the controller being configured to control the position of the variator actuator based on state space gain mapping to maintain the engine speed within the one or more ranges of permissible engine speed.

2. The engine powered wheeled machine according to claim 1, wherein the controller further comprises a non-transient computer-readable medium having thereon computer executable instructions for execution by the controller, the instructions comprising instructions for generating an engine speed error value.

3. The engine powered wheeled machine according to claim 2, wherein the computer-executable instructions further comprise instructions for producing an actuator difference value when the engine speed error value indicates an engine speed outside of the one or more ranges of permissible engine speed, wherein the actuator difference value represents an amount by which the actuator position deviates from a position that would return the engine speed to within the one or more ranges of permissible engine speed.

4. The engine powered wheeled machine according to claim 3, wherein the computer-executable instructions further comprise instructions for converting the actuator difference value to an actuator pressure command via the state space based mapping.

5. The engine powered wheeled machine according to claim 4, wherein the computer-executable instructions further comprise instructions for outputting the actuator pressure command to control the variator actuator.

6. The engine powered wheeled machine according to claim 1, wherein the engine powered wheeled machine is a wheel loader.

7. The engine powered wheeled machine according to claim 1, wherein the one or more values indicative of one or more ranges of permissible engine speed include a first speed value indicating an upper limit above which the engine is over speeding.

8. The engine powered wheeled machine according to claim 7, wherein the one or more values indicative of one or more ranges of permissible engine speed include a second speed value indicating a lower limit below which the engine is lugging.

9. A method of controlling an engine powered wheeled machine to avoid engine over speed and engine under speed, the engine powered wheeled machine including a parallel path transmission powered by the engine and having a hydraulic variator driven by the engine, the displacement of the variator being controlled by a variator actuator, the method comprising:

receiving one or more values indicative of one or more ranges of permissible engine speed;

receiving a value indicative of an actual engine speed;

receiving a value indicative of the position of the variator actuator; and

controlling the position of the variator actuator based on state space gain mapping to maintain the engine speed within the one or more ranges of permissible engine speed.

10. The method of controlling an engine powered wheeled machine according to claim 9, wherein controlling the position of the variator actuator based on state space gain mapping includes generating an engine speed error value.

11. The method of controlling an engine powered wheeled machine according to claim 10, wherein controlling the position of the variator actuator based on state space gain mapping includes producing an actuator difference value when the engine speed error value indicates an engine speed outside of the one or more ranges of permissible engine speed, wherein the actuator difference value represents an amount by which the actuator position deviates from a position that would return the engine speed to within the one or more ranges of permissible engine speed.

12. The method of controlling an engine powered wheeled machine according to claim 11, wherein controlling the position of the variator actuator based on state space gain mapping includes converting the actuator difference value to an actuator pressure command via the state space based mapping.

13. The method of controlling an engine powered wheeled machine according to claim 12, wherein controlling the position of the variator actuator based on state space gain mapping includes outputting the actuator pressure command to control the variator actuator.

14. The method of controlling an engine powered wheeled machine according to claim 9, wherein the engine powered wheeled machine is a wheel loader.

15. The method of controlling an engine powered wheeled machine according to claim 9, wherein the one or more values indicative of one or more ranges of permissible engine speed include a first speed value indicating an upper limit above which the engine is over speeding.

16. The method of controlling an engine powered wheeled machine according to claim 15, wherein the one or more values indicative of one or more ranges of permissible engine speed include a second speed value indicating a lower limit below which the engine is lugging.

17. A non-transient computer-readable medium having stored thereon computer-executable instructions for executing a method of controlling an engine powered wheeled machine to avoid engine over speed and engine under speed, the engine powered wheeled machine including a parallel path transmission powered by the engine and having a hydraulic variator driven by the engine, the displacement of the variator being controlled by a variator actuator, the computer-executable instructions comprising:

instructions for receiving one or more values indicative of one or more ranges of permissible engine speed;

instructions for receiving a value indicative of an actual engine speed;

instructions for receiving a value indicative of the position of the variator actuator; and

instructions for controlling the position of the variator actuator based on state space gain mapping to maintain the engine speed within the one or more ranges of permissible engine speed.

18. The non-transient computer-readable medium according to claim 17, wherein the state space is of at least two dimensions including an engine speed error dimension and an engine speed error derivative dimension, and wherein the instructions for controlling the position of the variator actuator based on state space gain mapping include instructions for generating an engine speed error value and a derivative of the engine speed error value.

19. The non-transient computer-readable medium according to claim 17, wherein the one or more values indicative of one or more ranges of permissible engine speed include a first speed value indicating an upper limit above which the engine is over speeding.

20. The non-transient computer-readable medium according to claim 17, wherein the one or more values indicative of one or more ranges of permissible engine speed include a second speed value indicating a lower limit below which the engine is lugging.