Rain sensor with variable shut off

• US 8,744,773 B2
• Filed: 05/19/2010
• Issued: 06/03/2014
• Est. Priority Date: 05/19/2010
• Status: Active Grant

• Current Assignee: Hunter Industries Incorporated
• Original Assignee: Hunter Industries Incorporated
• Inventors: Woytowitz, Peter J., Porter, La Monte D.
• Primary Examiner(s): Kundu, Sujoy
• Assistant Examiner(s): Ngon, Ricky
• Application Number:
  US12/783,038
• Publication Number:
  US 20110288775A1
• Time in Patent Office: 1,476 Days
• Field of Search: 702/3, 702/2, 702/57, 702/113, 702/115, 702/116, 702/155, 702/158, 73/73, 73/74, 73/77, 731/701.6, 731/701.7, 731/702.1, 324/200, 324/204, 324/205, 324/206, 324/207.2, 324/207.13, 324/207.11, 324/219
• US Class Current: 702/3
• CPC Class Codes: G01W 1/14 Rainfall or precipitation gauges measuring volume in general G01F

Abstract

An intelligent rain sensor incorporates at least one hygroscopic member and a sensor that generates signals representative of its amount of expansion due to absorption of moisture. A microcontroller executes a pre-programmed algorithm that determines at least the rate of expansion and uses that information to distinguish between actual rainfall events on the one hand, and high humidity, dew or a light sprinkle on the other hand, and sends a shut off command to an irrigation controller.

Claims

1. A rain sensor comprising:

at least one hygroscopic member;

an electronic sensor that detects an amount of expansion of the hygroscopic member upon absorbing moisture;

a computer processor; and

a memory connected to the computer processor and pre-programmed with an algorithm that enables the computer processor to determine the presence of rainfall and generate a shut off command, the determination being based on the signals generated by the electronic sensor indicating that the at least one hygroscopic member has expanded a predetermined amount and has expanded at a predetermined rate;

wherein the algorithm causes the computer processor to periodically calculate a dry-to-wet threshold and a wet-to-dry threshold, to periodically determine minimum and maximum set points for a range of travel of a magnet operatively coupled to the at least one hygroscopic member, and to generate the shut off command when the magnet has moved a predetermined percentage away from the minimum set point.

2. The rain sensor of claim 1 wherein the electronic sensor is selected from the group consisting of a magnetic sensor and an optical sensor.

3. The rain sensor of claim 1 wherein the electronic sensor comprises a magnetic sensor and the magnet moves in an amount proportional to both the amount and the rate of expansion of the at least one hygroscopic member.

4. The rain sensor of claim 3 wherein the magnet is operatively coupled to the at least one hygroscopic member by mounting the magnet on an arm that moves with the expansion of the at least one hygroscopic member.

5. The rain sensor of claim 4 wherein the magnetic sensor is selected from the group consisting of a Hall effect sensor, a magneto-resistive sensor, a fluxgate sensor, and a magneto-inductive sensor.

6. The rain sensor of claim 1 wherein the computer processor and the memory are part of a microcontroller.

7. The rain sensor of claim 1 wherein the at least one hygroscopic member comprises a plurality of hygroscopic discs.

8. A rain sensor comprising:

at least one hygroscopic member;

an electronic sensor that detects an amount of expansion of the at least one hygroscopic member upon absorbing moisture;

a computer processor; and

a memory connected to the computer processor and pre-programmed with an algorithm that enables the computer processor to determine the presence of rainfall and to generate a shut off command, the determination being based on the signals generated by the electronic sensor indicating that the at least one hygroscopic member has expanded a predetermined amount and has expanded at a predetermined rate;

wherein the algorithm causes the computer processor to set up a pre-threshold region within a range of motion of a magnet of the electronic sensor that is an area just prior to a dry-to-wet threshold and to determine an amount of time that the magnet spends in the pre-threshold region by measuring a predetermined number of successive samples that fall in the area and comparing that number to a predetermined count.

9. A rain sensor, comprising:

at least one hygroscopic member;

a magnet operatively coupled to move in a manner proportional to both an amount and a rate of expansion of the at least one hygroscopic member upon absorbing moisture, wherein the magnet is operatively coupled to the at least one hygroscopic member by mounting the magnet on an arm that moves with the expansion of the at least one hygroscopic member;

a magnetic sensor positioned adjacent the magnet that generates signals representative of a position of the magnet;

a computer processor; and

a memory connected to the computer processor and pre-programmed with an algorithm that enables the computer processor to determine the presence of rainfall and to generate a shut off command, the determination being based on the signals generated by the magnetic sensor indicating that the magnet has moved a predetermined amount and has moved at a predetermined rate;

wherein the algorithm causes the computer processor to periodically determine minimum and maximum set points for a range of travel of the magnet and to generate the shut off command when the magnet has moved a predetermined percentage away from the minimum set point.

10. The rain sensor of claim 9 wherein the magnetic sensor is selected from the group consisting of a Hall effect sensor, a magneto-resistive sensor, a fluxgate sensor, and a magneto-inductive sensor.

11. The rain sensor of claim 9 wherein the algorithm further causes the computer processor to periodically calculate a dry-to-wet threshold and a wet-to-dry threshold based on periodically sampling the position of the magnet.

12. The rain sensor of claim 9 wherein the magnet is a permanent magnet.

13. The rain sensor of claim 9 wherein the at least one hygroscopic member comprises a plurality of hygroscopic discs.

14. The rain sensor of claim 9 wherein the arm is moved by a larger stack of hygroscopic discs or a smaller stack of hygroscopic discs.

15. A rain sensor comprising:

at least one hygroscopic member;

a magnet operatively coupled to move in a manner proportional to both an amount and a rate of expansion of the at least one hygroscopic member upon absorbing moisture;

a magnetic sensor positioned adjacent the magnet that generates signals representative of a position of the magnet;

a computer processor; and

a memory connected to the computer processor and pre-programmed with an algorithm that enables the computer processor to determine the presence of rainfall and to generate a shut off command, the determination being based on the signals generated by the magnetic sensor indicating that the magnet has moved a predetermined amount and has moved at a predetermined rate;

wherein a pre-threshold region is defined within a range of motion of the magnet that is an area just prior to a dry-to-wet threshold and the computer processor then determines an amount of time that the magnet spends in the pre-threshold region by measuring a predetermined number of successive samples that fall in the area, and comparing that number to a predetermined count.

16. A rain sensor, comprising:

a housing;

a first stack of hygroscopic discs inside the housing having a first height;

a second stack of hygroscopic discs inside the housing having a second height shorter than the first stack;

a swing arm pivotally mounted inside the housing for movement by either the first and second stacks as they expand due to absorption of water through at least one aperture in the housing and contract due to loss of water through evaporation;

a magnet mounted on the swing arm;

a Hall effect sensor positioned inside the housing adjacent the magnet that generates signals representative of a position of the magnet;

a computer processor; and

a memory connected to the computer processor and comprising an algorithm that, when executed, causes the computer processor to periodically determine minimum and maximum set points for a range of travel of the magnet and to generate a shut off command when the magnet has moved a predetermined percentage away from the minimum set point.

17. A rain sensor, comprising:

at least one hygroscopic member;

an electronic sensor comprising a magnet and operatively associated with the at least one hygroscopic member, the electronic sensor configured to generate an output signal representative of an amount of expansion of the at least one hygroscopic member due to the absorption and evaporation of water as indicated by movement of the magnet;

a computer processor; and

a memory connected to the computer processor and comprising an algorithm that, when executed, causes the computer processor to set up a pre-threshold region within a range of motion of the magnet comprising an area just prior to a dry-to-wet threshold, to determine an amount of time that the magnet spends in the pre-threshold region by measuring a predetermined number of successive samples that fall in the area and comparing that number to a predetermined count, and to generate a shut off command based at least in part on the amount of time the magnet spends in the pre-threshold region.

18. A rain sensor, comprising:

at least one hygroscopic member;

an electronic sensor comprising a magnet and operatively associated with the at least one hygroscopic member that generates an output signal representative of an amount of expansion of the at least one hygroscopic member due to the absorption and evaporation of water as indicated by movement of the magnet;

a computer processor; and

a memory connected to the computer processor and comprising an algorithm that, when executed, causes the computer processor to periodically determine minimum and maximum set points for a range of travel of the magnet and to generate a shut off command when the magnet has moved a predetermined percentage away from the minimum set point.

19. A rain sensor, comprising:

at least one hygroscopic member;

an electronic sensor comprising a magnet and operatively associated with the at least one hygroscopic member, the electronic sensor configured to generate an output signal representative of an amount of expansion of the at least one hygroscopic member due to the absorption and evaporation of water as indicated by movement of the magnet;

a computer processor; and

a memory connected to the computer processor and comprising an algorithm that, when executed, causes the computer processor to periodically determine minimum and maximum set points for a range of travel of the magnet and to intermittently sample the amount of expansion of the at least one hygroscopic member, a shut off command being generated when a first predetermined threshold amount of expansion has been detected and a predetermined rate of expansion has been detected, the shut off command also being generated when the magnet has moved a predetermined percentage away from the minimum set point such that a second predetermined threshold of expansion has been detected that is larger than the first predetermined threshold of expansion regardless of the rate of expansion.

20. A rain sensor, comprising:

at least one hygroscopic member;

an electronic sensor including a magnet operatively associated with the at least one hygroscopic member that generates an output signal representative of an amount of expansion of the at least one hygroscopic member due to the absorption and evaporation of water;

a computer processor; and

a memory connected to the computer processor and pre-programmed with an algorithm for generating a shut off command based upon the output signal by detecting a predetermined amount of expansion and by measuring a rate of expansion of the at least one hygroscopic member and adjusting when the shut off command is generated based upon the measured rate of change and a pre-threshold region defined within a range of motion of the magnet that is an area just prior to a dry-to-wet threshold, the computer processor determining an amount of time that the magnet spends in the pre-threshold region by measuring a predetermined number of successive samples that fall in the area, and comparing that number to a predetermined count.