Automatic generation and analysis of solar cell IV curves

• US 8,744,791 B1
• Filed: 03/22/2011
• Issued: 06/03/2014
• Est. Priority Date: 03/22/2011
• Status: Active Grant

• Current Assignee: Solaredge Technologies Incorporated
• Original Assignee: Sunpower Corporation (Totalenergies Se)
• Inventors: Jones, Jason C., Kraft, Steven M
• Primary Examiner(s): Kundu, Sujoy
• Assistant Examiner(s): FORTICH, ALVARO E
• Application Number:
  US13/053,770
• Time in Patent Office: 1,169 Days
• Field of Search: 702/65, 702/28, 702/79
• US Class Current: 702/65
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

A photovoltaic system includes multiple strings of solar panels and a device presenting a DC load to the strings of solar panels. Output currents of the strings of solar panels may be sensed and provided to a computer that generates current-voltage (IV) curves of the strings of solar panels. Output voltages of the string of solar panels may be sensed at the string or at the device presenting the DC load. The DC load may be varied. Output currents of the strings of solar panels responsive to the variation of the DC load are sensed to generate IV curves of the strings of solar panels. IV curves may be compared and analyzed to evaluate performance of and detect problems with a string of solar panels.

Claims

1. A method of automatically generating and analyzing solar cell current-voltage (IV) curves, the method comprising:

varying a DC load presented to a first string of solar panels in a plurality of strings of solar panels, each string of solar panels in the plurality of strings of solar panels comprising a plurality of serially-connected solar panels, each solar panel in the plurality of serially-connected solar panels comprising a plurality of serially-connected solar cells mounted on a same frame;

sensing voltages and currents generated by the first string of solar panels responsive to the variation of the DC load; and

receiving data indicative of an environmental parameter; and

a computer automatically generating a first IV curve of the first string of solar panels by plotting the voltages and currents generated by the first string of solar panels responsive to the variation of the DC load.

2. The method of claim 1 wherein the plurality of strings of solar panels is coupled to a device that presents the DC load to the plurality of strings of solar panels, and the voltages generated by the first string of solar panels responsive to the variation of the DC load are sensed at the device.

3. The method of claim 1 further comprising:

evaluating performance of the first string of solar panels by comparing the first IV curve to another IV curve.

4. The method of claim 1 further comprising:

analyzing the first IV curve to detect a failure in the first string of solar panels.

5. The method of claim 4 wherein the failure is an open circuit condition.

6. The method of claim 4 wherein the failure is a short circuit condition.

7. The method of claim 1 further comprising:

automatically generating a second IV curve of the first string of solar panels, the second IV curve indicating voltages and currents generated by the first string of solar panels over a period of time.

8. The method of claim 7 further comprising:

detecting performance degradation trends of the first string of solar panels by comparing the first IV curve to the second IV curve.

9. The method of claim 1 further comprising:

sensing currents generated by a second string of solar panels in the plurality of strings of solar panels;

sensing voltages generated by the second string of solar panels; and

automatically generating a third IV curve of the second string of solar panels in the plurality of strings of solar panels, the third IV curve indicating voltages and currents generated by the second string of solar panels over a period of time.

20. The method of claim 1, further comprising:

filtering at least some data that includes the voltages and currents generated by the first string of solar panels responsive to the variation of the DC load based on the environmental parameter.

10. A photovoltaic system comprising:

a plurality of strings of solar panels, each string of solar panels in the plurality of strings of solar panels comprising a plurality of serially-connected solar panels, each solar panel in the plurality of serially-connected solar panels comprising a plurality of serially-connected solar cells mounted on a same frame;

a current sensor circuit in each string of solar panels in the plurality of strings of solar panels; and

a computer configured to;

receive sensor data from the current sensor circuit in each string of solar panels in the plurality of strings of solar panels,

receive environmental data, and

generate a current-voltage (IV) curve of a first string of solar panels in the plurality of solar panels by plotting currents and voltages generated by the first string of solar panels responsive to variation of a DC load presented to the first string of solar panels over a first period of time.

11. The photovoltaic system of claim 10 further comprising:

a device presenting the DC load to the plurality of strings of solar panels.

12. The photovoltaic system of claim 11 wherein the device comprises a photovoltaic inverter.

13. The photovoltaic system of claim 10 wherein the computer is further configured to generate a second IV curve of the first string of solar panels, and to compare the first IV curve to the second IV curve to detect performance degradation of the first string of solar panels.

14. The photovoltaic system of claim 10 wherein the computer is further configured to generate a third IV curve of a second string of solar panels in the plurality of strings of solar panels.

15. The photovoltaic system of claim 10 wherein the computer is further configured to compare the first IV curve to another IV curve to evaluate performance of the first string of solar panels.

16. A method of automatically generating and analyzing solar cell current-voltage (IV) curves, the method comprising:

controlling a device to vary a DC load presented to a plurality of strings of solar panels;

sensing currents and voltages generated by a first string of solar panels in the plurality of strings of solar panels responsive to the variation of the DC load; and

generating a first IV curve of the first string of solar panels by plotting the currents and voltages generated by the first string of solar panels responsive to the variation of the DC load.

17. The method of claim 16 wherein the device comprises a photovoltaic inverter.

18. The method of claim 16 further comprising:

comparing the first IV curve to another IV curve to evaluate performance of the first string of solar panels.

19. The method of claim 16 further comprising:

generating a second IV curve of a second string of solar panels in the plurality of strings of solar panels; and

analyzing the second IV curve to detect a problem with the second string of solar panels.