Article of footwear having a flat knit upper construction or other upper construction

• US 8,745,895 B2
• Filed: 06/07/2012
• Issued: 06/10/2014
• Est. Priority Date: 11/10/2006
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Sokolowski, Susan L., Dua, Bhupesh, Thomas, Edward Nathaniel
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US13/490,718
• Publication Number:
  US 20120240429A1
• Time in Patent Office: 733 Days
• Field of Search: 36/501, 36/89, 36/9.R, 36/71.R, 36/115, 223/9
• US Class Current: 36/50.1
• CPC Class Codes: A41B 11/00 Hosiery; Panti-hose elastic stockings for curative purposes A61F13/08
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/02 Uppers; Boot legs
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/04 Uppers made of one piece; Uppers with inserted gussets
• CPC Class Codes: A43B 23/042 Uppers made of one piece one piece slippers A43B3/106; one piece sandals A43B3/124
• CPC Class Codes: A43B 3/0031 provided with a pocket, e.g. for keys or a card
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: A43C 11/14 Clamp fastenings , e.g. strap fastenings; Clamp-buckle fastenings; Fastenings with toggle levers
• CPC Class Codes: A43C 11/1493 Strap fastenings having hook and loop-type fastening elements
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D04B 1/24 wearing apparel
• CPC Class Codes: D10B 2403/0113 One surface including hollow piping or integrated straps, e.g. for inserts or mountings
• CPC Class Codes: D10B 2403/032 Flat fabric of variable width, e.g. including one or more fashioned panels
• CPC Class Codes: D10B 2403/0331 with one or more convex or concave portions of limited extension, e.g. domes or pouches
• CPC Class Codes: D10B 2501/043 Footwear
• CPC Class Codes: D10B 2501/061 Piped openings (pockets)

Abstract

An article of footwear may include an upper with a knitted element formed through a flat knitting process. In one configuration, the knitted element has an area with a first layer and a second layer at least partially coextensive with the first layer. The first layer is formed of unitary construction with the second layer, and the second layer is joined to the first layer at opposite sides of the second layer. In another configuration, a knitted element for footwear includes a foot-receiving portion and one or more straps formed of unitary construction with the foot-receiving portion. The foot-receiving portion defines a void for receiving the foot, and the strap(s) extend outward from sides of the foot-receiving portion.

Claims

1. An article of footwear comprising:

a knitted element that includes a knitted foot-receiving portion and a first knitted strap formed of unitary construction with the foot-receiving portion, the foot-receiving portion shaped to extend around a foot and defining a void for receiving the foot, the foot-receiving portion including an opening that provides access to the void;

the foot-receiving portion including a lateral side and a medial side extending along a longitudinal direction of the article of footwear, the lateral side and the medial side each having an outward-facing exterior side surface oriented approximately perpendicular to the longitudinal direction;

the first knitted strap having a planar configuration defined by a length and a first width at a first end and a second width at a second end;

wherein the first knitted strap is joined to the foot-receiving portion at the outward-facing exterior side surface adjacent to the opening of the foot-receiving portion, the first end of the first knitted strap being formed of unitary knit construction with the foot-receiving portion throughout the extent of the first width and being oriented along the longitudinal direction of the article of footwear; and

wherein the first knitted strap extends outward and away from the outward-facing exterior side surface of the foot-receiving portion on at least one of the lateral side and medial side of the foot-receiving portion.

2. The article of footwear recited in claim 1, wherein the first knitted strap extends approximately perpendicularly from the outward-facing exterior side surface of the foot-receiving portion.

3. The article of footwear recited in claim 1, wherein the first knitted strap is tapered along the length of the first knitted strap from the first end to the second end.

4. The article of footwear recited in claim 1, wherein the first width is greater than the second width.

5. The article of footwear recited in claim 1, further comprising a second knitted strap formed of unitary construction with the foot-receiving portion, wherein each of the straps includes corresponding portions of a fastener.

6. The article of footwear recited in claim 5, wherein the corresponding portions of the fasteners are located adjacent end portions of the straps.

7. An article of footwear at least partially formed from a knitted element, the knitted element comprising:

a foot-receiving portion shaped to extend around a foot and that defines a void for receiving the foot, the foot-receiving portion including an opening that provides access to the void and a lateral side and a medial side extending along a longitudinal direction of the article of footwear, the lateral side and the medial side each having an exterior side face oriented approximately perpendicular to the longitudinal direction;

a pair of straps formed of unitary construction with the foot-receiving portion, the straps having a planar configuration defined by a length and a first width at a first end and a second width at a second end, the straps being located adjacent the opening of the foot-receiving portion, and the straps joined to and extending outward from the exterior side faces of the foot-receiving portion on each of the lateral side and medial side such that the first end of the straps extends along the exterior side faces in the longitudinal direction; and

a fastener system, each of the straps including corresponding portions of the fastener system.

8. The article of footwear recited in claim 7, wherein first width and the second width of the straps are configured so that the straps are tapered along the length of the straps.

9. The article of footwear recited in claim 7, wherein the first width is greater than the second width.

10. The article of footwear recited in claim 7, wherein the corresponding portions of the fastener system are located adjacent end portions of the straps.

11. An article of footwear, comprising:

a knitted element that includes a knitted foot-receiving portion and a first knitted strap formed of unitary construction with the foot-receiving portion, the foot-receiving portion configured to extend over at least a portion of a foot and defining an outward-facing exterior surface surrounding a void for receiving the foot, and a first end of the first knitted strap joined to the foot-receiving portion throughout a width of the first end of the first knitted strap at the outward-facing exterior surface along at least one of a lateral side and a medial side; and

the first knitted strap extending approximately perpendicularly outward and away from the outward-facing exterior surface of the foot-receiving portion.

12. The article of footwear recited in claim 11, wherein the foot-receiving portion includes an opening that provides access to the void for receiving the foot, and the first knitted strap is located adjacent the opening of the foot-receiving portion.

13. The article of footwear recited in claim 11, wherein the first strap includes at least a portion of a fastener.

14. The article of footwear recited in claim 11, further comprising:

a second strap formed of unitary construction with the foot-receiving portion, a first end of the second strap joined to the foot-receiving portion throughout a width of the first end of the second knitted strap at the outward-facing exterior surface along at least one of the lateral side and the medial side and extending approximately perpendicularly outward and away from the outward-facing exterior surface of the foot-receiving portion.

15. The article of footwear recited in claim 14, wherein the first strap and the second strap extend outward from the same outward-facing lateral or medial side exterior surface of the foot-receiving portion.

16. The article of footwear recited in claim 14, wherein the first strap extends outward from the outward-facing lateral side exterior surface of the foot-receiving portion and the second strap extends outward from the outward-facing medial side exterior surface.

17. The article of footwear recited in claim 11, further comprising:

a second strap formed of unitary construction with the foot-receiving portion, the second strap extending outward from the same outward-facing exterior surface of the foot-receiving portion as the first strap;

a third strap formed of unitary construction with the foot-receiving portion, the third strap extending outward from an opposite outward-facing exterior surface of the foot-receiving portion as the first strap; and

a fourth strap formed of unitary construction with the foot-receiving portion, the fourth strap extending outward from the same opposite outward-facing exterior surface of the foot-receiving portion as the third strap.