Rotating drum filter for a dishwashing machine

• US 8,746,261 B2
• Filed: 12/21/2009
• Issued: 06/10/2014
• Est. Priority Date: 12/21/2009
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Welch, Rodney M.
• Primary Examiner(s): Barr, Michael
• Assistant Examiner(s): RIGGLEMAN, JASON PAUL
• Application Number:
  US12/643,394
• Publication Number:
  US 20110146730A1
• Time in Patent Office: 1,632 Days
• Field of Search: 134/104.4
• US Class Current: 134/104.4
• CPC Class Codes: A47L 15/4206 Tubular filters
• CPC Class Codes: A47L 15/4208 Arrangements to prevent clogging of the filters, e.g. self-cleaning

Abstract

A dishwashing machine includes a housing in fluid communication with a washing chamber and a filter positioned in the housing that is operable to rotate about a longitudinal axis. A flow diverter is positioned within the inner chamber at a location between the housing and the rotary filter and is spaced apart from the rotary filter so as to create a gap. During rotation of the filter, the angular velocity of fluid advanced through the gap is increased relative to the angular velocity of the fluid prior to entering the gap.

Claims

1. A dishwashing machine comprising:

a spray arm,

a sump positioned below the spray arm for collecting fluid and soil particles,

a housing in fluid communication with the sump and the spray arm, the housing having an inner chamber,

a filter enclosing a hollow interior and positioned in the inner chamber and fluidly dividing the inner chamber into a first part that contains filtered soil particles and a second part that excludes filtered soil particles and operable to rotate about a longitudinal axis, the filter having an outer surface,

a wash pump including an impeller operably coupled to the filter, the impeller being operable to rotate about the axis, and

a flow diverter positioned in the inner chamber, the flow diverter having a tip spaced apart from the outer surface of the filter so as to define a gap,

wherein the rotation of the impeller advances fluid through the filter into the hollow interior and during rotation of the filter, an angular velocity of fluid advanced through the gap is increased relative to the angular velocity of the fluid prior to entering the gap.

2. The dishwashing machine of claim 1, wherein the wash pump has an inlet port positioned within the hollow interior and an outlet port fluidly coupled to the spray arm.

3. The dishwashing machine of claim 1, further comprising a second flow diverter positioned within the hollow interior, the second flow diverter having an outer surface spaced apart from an inner surface of the filter.

4. The dishwashing machine of claim 1, wherein pores of the filter are sized such that soil particles accumulate on the outer surface of the filter as fluid advances through the filter into the hollow interior.

5. The dishwashing machine of claim 4, wherein soil particles accumulated on the outer surface of the filter are removed by fluid passing through the gap during rotation of the filter.

6. The dishwashing machine of claim 1, wherein the filter comprises a porous sheet.

7. The dishwashing machine of claim 6, wherein the porous sheet is a sheet of chemically etched metal.

8. The dishwashing machine of claim 1, further comprising a drain pump coupled to the housing, wherein the drain pump is operable to remove fluid from the inner chamber.

9. The dishwashing machine of claim 1, wherein the impeller and the filter are rotated about the axis at 3200 rpm.

10. The dishwashing machine of claim 1, wherein the gap is sized such that the angular velocity of the fluid is at least sixteen percent greater than the angular velocity of the fluid prior to entering the gap.

11. The dishwashing machine of claim 1, wherein:

the housing has an inlet fluidly coupled to the sump, and

the inlet has a porous screen positioned therein such that fluid advancing from the sump passes through the porous screen.

12. The dishwashing machine of claim 1, wherein:

(i) the housing has an inner surface facing the inner chamber, and

(ii) a number of ribs extend away from the inner surface into the inner chamber.

13. A dishwashing machine comprising:

a washing chamber having a bottom surface,

a sump positioned in the bottom surface of the washing chamber,

a housing fluidly coupled to the sump, the housing having an inner chamber defined therein,

a filter positioned in the inner chamber, the filter being operable to rotate about an imaginary axis,

a filter sheet extending from a first end of the filter to a second end of the filter, the filter sheet having an inner surface and an outer surface,

a first flow diverter positioned in the inner chamber at a location between the housing and at least one of the inner surface and the outer surface of the filter, and

a second flow diverter positioned opposite the first flow diverter at a location adjacent the other of the inner surface and the outer surface, the second flow diverter is spaced apart from the first flow diverter so as to create a gap,

wherein an angular velocity of fluid advanced through the gap is increased relative to fluid bypassing the gap during rotation of the filter.

14. The dishwashing machine of claim 13, wherein the first flow diverter extends from the first end of the filter to the second end of the filter.

15. The dishwashing machine of claim 13, further comprising a bearing secured to the housing and rotatably coupled to the second end of the filter.

16. The dishwashing machine of claim 13, wherein the filter sheet defines a hollow interior.

17. The dishwashing machine of claim 16, further comprising a beam positioned in the hollow interior, wherein the second flow diverter is coupled to a portion of the beam.

18. The dishwashing machine of claim 16, further comprising a wash pump in fluid communication with the inner chamber, the wash pump being operable to draw fluid through the filter sheet into the hollow interior.

19. The dishwashing machine of claim 18, wherein:

the filter sheet has a plurality of pores extending from the outer surface to the inner surface, and

the pores of the filter sheet are sized such that fluid advances therethrough and soil particles accumulate on the outer surface of the filter sheet.

20. The dishwashing machine of claim 19, wherein soil particles accumulated on the outer surface of the filter sheet are removed as the outer surface of the filter sheet passes through the gap between the first flow diverter and the second flow diverter.

21. A recirculation pump assembly for a dishwasher, comprising:

a housing having an inner chamber defined therein and having an inlet port configured to be fluidly coupled to a sump of a dishwasher and an outlet port configured to be fluidly coupled to a spray arm of the dishwasher,

an impeller positioned at a first end of the housing between the inlet port and the outlet port, the impeller being operable to rotate about an axis such that fluid is advanced from the inlet port to the outlet port,

a rotary filter coupled at a first end to the impeller and at a second end to a bearing, and

a flow diverter positioned within the inner chamber at a location between the housing and the rotary filter, the flow diverter being spaced apart from the rotary filter so as to create a gap,

wherein an angular velocity of fluid advanced through the gap is increased relative to fluid bypassing the gap during rotation of the rotary filter.

22. The recirculation pump assembly of claim 21, wherein the rotary filter defines a hollow interior.