Humidity control system for wood products

• US 8,748,723 B1
• Filed: 03/14/2013
• Issued: 06/10/2014
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Boveda Incorporated
• Original Assignee: Boveda Incorporated
• Inventors: Esse, Robert L., Egberg, David C.
• Primary Examiner(s): HORN, ROBERT WAYNE
• Application Number:
  US13/803,319
• Time in Patent Office: 453 Days
• Field of Search: 844/53, 261/99
• US Class Current: 84/453
• CPC Class Codes: B01D 53/263 by absorption
• CPC Class Codes: B01D 53/268 by diffusion
• CPC Class Codes: B01D 53/28 Selection of materials for use as drying agents
• CPC Class Codes: G10G 7/00 Other auxiliary devices or accessories, e.g. conductors' batons or separate holders for resin or strings

Abstract

A humidity control device for use in maintaining the desired humidity for wood musical instrument, art objects and museum artifacts, the device including a water vapor permeable pouch and a saturated aqueous solution having a suitable humidity control point for use with these objects.

Claims

1. A humidity control device for use in a closed environment for maintaining a relative humidity in the closed environment in the general range of 40% to 60%, the device comprising:

(a) a pouch formed of a thin-walled polymeric material permeable to water vapor but not to liquid solutions;

(b) a humidity control solution comprising saturated aqueous salt solution containing an amount of alkali metal formate selected from sodium formate and potassium formate and combinations thereof sealed in said pouch wherein said salt solution contains from about 30% to 90% salt; and

(c) wherein the water vapor permeability of the pouch is such that the moisture transfer capacity of the pouch transmits at least from about 1% to about 50% by weight of the initial pouch contents in a 24-hour period when exposed to an atmosphere of less than 10% relative humidity and absorbs at least from about 1% to about 50% by weight of the initial pouch content when exposed to an atmosphere having greater than 85% relative humidity.

2. A humidity control device as in claim 1 wherein the humidity control solution further comprises an aqueous solution containing one or more salts selected from the group consisting of sodium lactate, potassium lactate, sodium citrate, potassium citrate, sodium acetate and potassium acetate.

3. A humidity control device as in claim 2 wherein said alkali metal formate salt is sodium formate.

4. A humidity control device as in claim 1 wherein said humidity control solution is thickened by an amount of one or more compatible viscosity control agents.

5. A humidity control device as in claim 3 wherein said humidity control solution is thickened by an amount of one or more compatible viscosity control agents.

6. A humidity control device as in claim 4 wherein said one or more viscosity control agents are selected from the group consisting of silica, alumina, chemically modified cellulose and xanthan gum.

7. A humidity control device as in claim 5 wherein said one or more viscosity control agents are selected from the group consisting of silica, alumina, chemically modified cellulose and xanthan gum.

8. A humidity control device as in claim 1 wherein the device passes the Oddy off-gassing test.

9. A humidity control device as in claim 5 wherein the device passes the Oddy off-gassing test.

10. A humidity control device as in claim 1 wherein said humidity control solution contains an amount of activated carbon.

11. A humidity control device as in claim 1 wherein said humidity control solution comprises an aqueous solution of sodium formate containing an amount of potassium acetate.

12. A humidity control device as in claim 11 wherein said solution of sodium formate is saturated.

13. A humidity control device as in claim 12 further comprises an amount of xanthan gum.

14. A humidity control device as in claim 12 further comprises an amount of alumina.

15. A humidity control device as in claim 1 wherein said humidity control solution comprises a saturated aqueous solution of sodium formate containing an amount of sodium lactate.

16. A humidity control device as in claim 15 wherein said humidity control solution contains an excess amount of sodium formate crystals.

17. A humidity control device as in claim 1 wherein said humidity control solution comprises a saturated aqueous solution of sodium formate containing an amount of potassium acetate.

18. A humidity control device as in claim 1 wherein the pH of the humidity control solution is in the range of from about 6.5 to about 9.5.

19. A humidity control device as in claim 18 wherein the pH of the humidity control solution is adjusted by adding an amount of an acid or base selected from the group consisting of citric acid, lactic acid, formic acid, phosphoric acid, phosphate salts, sodium hydroxide, or potassium hydroxide.

20. A humidity control device as in claim 1 wherein said polymeric material of said pouch is selected from the group consisting of polyesters, polyamides, polyvinylchloride polymeric fluorocarbons, poly lactate, polyethylene vinyl chloride, polyolefin'"'"'s, polystyrene, polyethylene terephthalate, styrene-butadiene copolymer, and combinations thereof.

21. A humidity control device as in claim 1 further comprising vapor-permeable outer pouch for containing said pouch as a further protection against leaks.

22. A humidity control device as in claim 1 further comprising a bag for containing said pouch.

23. A humidity control device as in claim 20 wherein said polymeric material of said pouch comprises a polyester.

24. A method of controlling relative humidity in a closed environment comprising introducing one or more humidity control devices of claim 1 into the closed environment and monitoring the relative humidity in that environment at timed intervals.

25. A method as in claim 24 including monitoring the weight of said one or more humidity control devices.