Differential pressure transmitter with pressure sensor

• US 8,752,433 B2
• Filed: 06/19/2012
• Issued: 06/17/2014
• Est. Priority Date: 06/19/2012
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Hedtke, Robert C.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): JENKINS, JERMAINE L
• Application Number:
  US13/527,075
• Publication Number:
  US 20130333440A1
• Time in Patent Office: 728 Days
• Field of Search: None
• US Class Current: 73/700
• CPC Class Codes: G01L 13/025 using diaphragms
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect
• CPC Class Codes: G01L 9/0072 using variations in capacitance

Abstract

A process variable transmitter for measuring a pressure of a process fluid includes a first inlet configured to couple to a first process pressure and a second inlet configured to couple to a second process pressure. A differential pressure sensor couples to the first and second inlets and provides an output related to a differential pressure between the first pressure and the second pressure. A first pressure sensor couples to the first inlet and provides an output related to the first pressure. Transmitter circuitry provides a transmitter output based upon the output from the differential pressure sensor and further provides enhanced functionality based upon the output from the first pressure sensor.

Claims

1. A process variable transmitter for measuring a pressure of a process fluid, comprising:

a first inlet configured to couple to a first process pressure and a second inlet configured to couple to a second process pressure;

a differential pressure sensor fluidically coupled to the first and second inlets having an output related to a differential pressure between the first pressure and the second pressure;

a first pressure sensor fluidically coupled to the first inlet having an output related to the first pressure, wherein the first pressure sensor couples directly to the process fluid; and

transmitter circuitry configured to provide a transmitter output based upon the output from the differential pressure sensor and further provide enhanced functionality based upon the output from the first pressure sensor.

2. The process variable transmitter of claim 1 where in the first pressure sensor comprises a brittle material having a cavity formed therein and wherein the output from the first pressure sensor is related to deformation of the cavity.

3. The process variable transmitter of claim 1 wherein the transmitter is configured to calculate differential pressure based upon the output from the first pressure sensor.

4. The process variable transmitter of claim 1 wherein the first pressure sensor has a frequency response which is greater than a frequency response of the differential pressure sensor.

5. The process variable transmitter of claim 1 wherein the enhanced functionality includes detecting a plugged impulse line.

6. The process variable transmitter of claim 1 including a second pressure sensor coupled to the second inlet and having an output related to the second pressure.

7. The process variable transmitter of claim 6 wherein the enhanced functionality includes calibrating the differential pressure sensor based upon outputs from the first and second pressure sensors.

8. The process variable transmitter of claim 6 wherein enhanced functionality includes diagnosing operation of the differential pressure sensor based upon the outputs from the first and second pressure sensors.

9. The process variable transmitter of claim 1 including a flange, wherein the flange includes at least a portion of the first and second inlets and further includes a direct coupling passageway which couples the first pressure sensor to the first inlet.

10. The process variable transmitter of claim 1 including first and second isolation diaphragms which separate process fluid at the first and second inlets from the differential pressure sensor, whereby the process fluid is on a first side of the diaphragms and a fill fluid is on a second side of the diaphragms, and the fill fluid transfers the first and second pressures to the differential pressure sensors.

11. The process variable transmitter of claim 1 including a direct coupling passageway between the first inlet and the first pressure sensor within a body of the process variable transmitter.

12. A method of measuring a pressure of a process fluid in a process variable transmitter, comprising:

coupling a first passageway to a first process pressure;

coupling a second passageway to a second process pressure;

sensing a differential pressure between the first process pressure and the second process pressure using a differential pressure sensor in the process variable transmitter fluidically coupled to the first and second passageways;

sensing the first process pressure with a first pressure sensor fluidically coupled directly to the process fluid in the first passageway;

providing a transmitter output related to the differential pressure sensed by the differential pressure sensor; and

providing enhanced functionality to the process variable transmitter based upon an output from the first pressure sensor.

13. The method of claim 12 wherein the first pressure sensor comprises a brittle material having a cavity formed therein and wherein the output from the first pressure sensor is related to deformation of the cavity.

14. The method of claim 12 including sensing the second pressure with a second pressure sensor and calculating a differential pressure based upon outputs from the first and second pressure sensors.

15. The method of claim 12 including detecting line plugging based upon the sensed first process pressure.

16. The method of claim 12 including diagnosing operation of the differential pressure sensor based upon the sensed first process pressure.

17. The method of claim 12 including calibrating the differential pressure sensor based upon the sensed first process pressure.

18. The method of claim 12 wherein the first and second passageways are formed in a flange.

19. A process variable transmitter for measuring a pressure of a process fluid, comprising:

a first isolation diaphragm configured to couple to a first process pressure and a second isolation diaphragm configured to couple to a second process pressure;

a differential pressure sensor fluidically coupled through a fill fluid to the first and second isolation diaphragms having an output related to a differential pressure between the first pressure and the second pressure;

a first pressure sensor fluidically coupled directly to the process fluid having an output related to the first pressure;

transmitter circuitry configured to provide a transmitter output based upon the output from the differential pressure sensor and the output from the first pressure sensor; and

a flange having a first inlet which couples the first process pressure to the first diaphragm and a second inlet which couples the second process pressure to the second diaphragm, the flange further including a first internal passageway which couples the first inlet to the first pressure sensor.

20. The process variable transmitter of claim 19 wherein the flange includes a second internal passageway which couples the second inlet to a second pressure sensor disposed within the process variable transmitter.