Method and system for creating personalized packaging

• US 8,757,479 B2
• Filed: 07/31/2012
• Issued: 06/24/2014
• Est. Priority Date: 07/31/2012
• Status: Expired due to Fees

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Clark, Robert Alan, Gentner, Jess Robert, Nowak, William J., Eschbach, Reiner
• Primary Examiner(s): VO, TUYEN KIM
• Application Number:
  US13/563,079
• Publication Number:
  US 20140038802A1
• Time in Patent Office: 693 Days
• Field of Search: 235/375, 235/383, 235/385, 235/462.01, 235/462.14, 235/462.45, 235/462.49
• US Class Current: 235/375
• CPC Class Codes: B26D 5/00 Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
• CPC Class Codes: B26D 5/34 scanning being effected by a photosensitive device
• CPC Class Codes: B31B 2100/0022 made from tubular webs or blanks, including by tube or bottom forming operations
• CPC Class Codes: B31B 50/006 Controlling; Regulating; Measuring; Improving safety
• CPC Class Codes: B31B 50/14 Cutting, e.g. perforating, punching, slitting or trimming cutting window openings B31B50/83

Abstract

A personalized package creation system uses an imaging device to capture an image of a barcode. An image capture module decodes the barcode to retrieve data, such as package dimension data and one or more package structural parameters. Based on the package dimensions and the structural parameter, a processing device defines a set of cutting instructions. An automated package generation device applies the cutting instructions and uses a cutting device to creating a package.

Claims

1. A method, comprising:

by an imaging device, capturing an image of a barcode;

by an image capture module, decoding the barcode to retrieve data, wherein the data includes a package size dimension, a point of reference, and a package structural parameter;

by a processor;

using the package size dimension and the structural parameter to define dimensions for a first facet of a package flat,

using the dimensions for the first facet and the point of reference to determine dimensions for a plurality of additional facets for the package flat,

defining a set of cutting instructions based on the dimensions for the first facet and the dimensions for the additional facets; and

by an automated package generation device, creating a package by using a cutting device to apply the cutting instructions to a substrate to yield the package flat.

2. The method of claim 1, wherein the capturing comprises capturing the image of the barcode as printed on the substrate.

3. The method of claim 1, wherein determining the dimensions for the plurality of additional facets also comprises retrieving a template from a database based on the package dimensions and the package structural parameter.

4. The method of claim 3, wherein the package structural parameter comprises a shape of a facet of the package, the template comprises a rule set, and determining the dimensions for the plurality of additional facets further comprises:

applying the shape and the package dimensions to the rule set to identify a plurality of additional facets for the package flat and, for each facet, a dimension set and a position relative to at least one of the other facets.

5. The method of claim 1, wherein defining the dimensions for the first facet and determining the dimensions for the additional facets further comprises, for each facet, defining a set of instructions to create a plurality of edges, wherein at least one of the edges comprises a cut line and at least a second of the edges comprises a fold line.

6. The method of claim 1, wherein defining the dimensions for the first facet comprises:

selecting an algorithm based on an indicator in the barcode; and

applying the structural parameter to the algorithm.

7. The method of claim 1, wherein the package structural parameter comprises information relating to at least one facet of the package.

8. The method of claim 1, wherein the package structural parameter comprises information relating to no more than one facet of the package.

9. An automated package generation system, comprising:

an image capture module configured decode a barcode to yield data corresponding to a package size dimension, a point of reference, and a structural parameter for a package;

a processor;

a cutting device; and

a computer-readable memory holding programming instructions that, when executed, instruct the processor to;

use the package dimensions and the structural parameter to define dimensions for a first facet of the package,

use the dimensions for the first facet and the point of reference to determine dimensions for a plurality of additional facets for the package,

define a set of cutting instructions based on the dimensions for the first facet and the dimensions for the additional facets;

instruct the cutting device to apply the cutting instructions to a substrate to yield a two-dimensional flat of the package.

10. The system of claim 9, further comprising an imaging device configured to capture an image of the barcode from the substrate and provide the image to the image capture module for the decoding.

11. The system of claim 9:

further comprising a database storing a plurality of package templates; and

wherein the programming instructions that, when executed, cause the processor to determine the dimensions for the plurality of additional facets comprise instructions to select a template from the database based on the package dimensions and the package structural parameter.

12. The system of claim 11 wherein:

the package structural parameter comprises a shape of a facet;

the selected template comprises a rule set; and

the programming instructions that, when executed, cause the processor to determine the dimensions for the plurality of additional facets also comprise instructions to;

apply the shape and the package dimensions to the rule set to identify a plurality of additional facets for the package flat; and

for each facet, identify a dimension set and a position relative to at least one of the other facets.

13. The system of claim 9, wherein the programming instructions that, when executed, cause the processor to define the dimensions for the first facet and determine the dimensions for the additional facets also comprise instructions to, for each facet, define a set of instructions to create a plurality of edges, wherein at least one of the edges comprises a cut line and at least a second of the edges comprises a fold line.

14. The system of claim 9, wherein the programming instructions that, when executed, cause the processor to define the dimensions for the first facet comprise instructions to:

select an algorithm based on an indicator in the barcode; and

apply the structural parameter to the algorithm.

15. The system of claim 9, wherein the package structural parameter comprises information relating to no more than one facet of the package.

16. The system of claim 9, wherein the package structural parameter comprises information relating to at least one facet of the package.

17. A computer-readable medium containing programming instructions that, when executed, cause a processor of an electronic device to:

capture an image of a barcode;

decode the barcode to retrieve package dimension data, a point of reference, and a package structural parameter;

use the package dimension data and the package structural parameter to define dimensions for a first facet of a package,

use the dimensions for the first facet and the point of reference to determine dimensions for a plurality of additional facets for the package,

define a set of cutting instructions based on the dimensions for the first facet and the dimensions for the additional facets; and

instruct an automated package generation device to apply the cutting instructions to create a package flat.

18. The computer-readable medium of claim 17, wherein the package structural parameter comprises a shape of a facet of the package, and wherein the instructions that, when executed, cause the processor to determine the dimensions for the plurality of additional facets comprise instructions to:

retrieve a template from a database based on the package dimension data and the package structural parameter; and

apply the shape and the package dimensions to the template to identify a plurality of additional facets for the package flat and, for each facet, a dimension set and a position relative to at least one of the other facets.

19. The computer-readable medium of claim 18, wherein the instructions that, when executed, cause the processor to determine the dimensions for the plurality of additional facets further comprise instructions to create a plurality of edges, wherein a first subset of the edges comprises cut lines and a second subset of the edges comprises a fold line.

20. The computer-readable medium of claim 19, wherein the instructions that, when executed, cause the processor to define the dimensions for the first facet further comprise instructions to:

select an algorithm based on an indicator in the barcode; and

apply the structural parameter to the algorithm.