Floating abrading platen configuration

• US 8,758,088 B2
• Filed: 10/25/2011
• Issued: 06/24/2014
• Est. Priority Date: 10/06/2011
• Status: Expired due to Fees

• Current Assignee: Wayne O. Duescher
• Original Assignee: Wayne O. Duescher
• Inventors: Duescher, Wayne O.
• Primary Examiner(s): ROSE, ROBERT A
• Application Number:
  US13/280,983
• Publication Number:
  US 20130090040A1
• Time in Patent Office: 973 Days
• Field of Search: 451/5, 451/11, 451/28, 451/36, 451/37, 451/41, 451/59, 451/64, 451/259, 451/260, 451/270, 451/271, 451/280, 451/283, 451/285, 451/288, 451/287, 451/443, 451/444, 451/56
• US Class Current: 451/11
• CPC Class Codes: B24B 37/107 in a rotary movement only, about an axis being stationary during lapping
• CPC Class Codes: B24B 37/26 characterised by the shape of the lapping pad surface, e.g. grooved
• CPC Class Codes: B24B 41/047 Grinding heads for working on plane surfaces
• CPC Class Codes: B24B 49/12 involving optical means

Abstract

The rotary platens used here for high speed lapping are light in weight and low in mass inertia to allow fast acceleration and deceleration of the platens. The use of cast aluminum materials that are adhesively bonded together provides very rigid platens that have precision-flat surfaces that are dimensionally stable over long periods of time. Use of hardened spherical bead coatings on the surfaces of the platens provides wear-resistant coatings that are easy to apply and to maintain. The platens are constructed using ribs that provide very substantial stiffness and yet are light in weight which allows relatively small motors to be used to drive the platens. Platens are also constructed where the platen mass center is offset a very small distance from the center of rotation of the spherical-action bearings that support the platens to prevent dynamic distortion of the platen abrasive surface due to platen out-of-balance forces.

Claims

1. An at least three-point, fixed-spindle floating-platen abrading machine comprising:

a) at least three rotary spindles having rotatable flat-surfaced spindle-tops, each of the spindle-tops having a respective spindle-top axis of rotation at the center of a respective rotatable flat-surfaced spindle-top for each respective rotary spindles;

b) wherein a respective axis of rotation for each of the at least three spindle-tops'"'"' is perpendicular to the respective spindle-tops'"'"' flat surface;

c) an abrading machine base having a horizontal, nominally-flat top surface and a spindle-circle where the spindle-circle is coincident with the machine base nominally-flat top surface;

d) the at least three rotary spindles are located with near-equal spacing between the respective at least three rotary spindles where the respective at least three spindle-tops'"'"' axes of rotation intersect the machine base spindle-circle and where the respective at least three rotary spindles are mechanically attached to the machine base;

e) the at least three spindle-tops'"'"' flat surfaces are configured to be adjustably alignable to be co-planar with each other;

f) a rotatable floating abrading platen having a flat annular abrading surface where the rotatable floating abrading platen is supported by and is rotationally driven about a rotatable floating abrading platen cylindrical-rotation axis located at i) a cylindrical-rotation center of the rotatable floating abrading platen and ii) perpendicular to the rotatable floating abrading platen flat annular abrading surface by a spherical-action rotation device located coincident with the cylindrical-rotation axis of the rotatable floating abrading platen;

g) the rotatable floating abrading platen spherical-action rotation device restrains the rotatable floating abrading platen in a radial direction relative to the rotatable floating abrading platen cylindrical-rotation axis and the rotatable floating abrading platen cylindrical-rotation axis is nominally concentric with and perpendicular to the machine base spindle-circle, and the rotatable floating abrading platen spherical-action rotation device has a spherical center of rotation that is coincident with the rotatable floating abrading platen cylindrical-rotation axis where the rotatable floating abrading platen has a center of mass that is coincident with the rotatable floating abrading platen cylindrical-rotation axis;

h) the rotatable floating abrading platen is comprised of rotatable floating abrading platen components attached together and the rotatable floating abrading platen flat annular abrading surface is partially or fully coated with a wear-resistant coating;

i) the rotatable floating abrading platen has rotatable floating abrading platen internal vacuum passageways and the rotatable floating abrading platen flat annular abrading surface has vacuum port holes that are interconnected with internal vacuum passageways in the rotatable floating abrading platen and wherein the rotatable floating abrading platen flat annular abrading surface vacuum port holes can provide vacuum to the rotatable floating abrading platen flat annular abrading surface;

j) the rotatable floating abrading platen spherical-action rotation device allows spherical motion of the rotatable floating abrading platen about the rotatable floating abrading platen spherical-action rotation device spherical center of rotation where the flat annular abrading surface of the rotatable floating abrading platen that is supported by the rotatable floating abrading platen spherical-action rotation device is nominally horizontal; and

k) flexible abrasive disk articles having annular bands of abrasive coated surfaces where a selected flexible abrasive disk is attached in flat conformal contact with the rotatable floating abrading platen flat annular abrading surface such that the attached abrasive disk is concentric with the rotatable floating abrading platen flat annular abrading surface;

l) equal-thickness workpieces having parallel opposed flat workpiece top surfaces and flat workpiece bottom surfaces are attached to the respective at least three spindle-tops where the flat workpiece bottom surfaces are in flat-surfaced contact with the flat surfaces of the respective at least three spindle-tops;

m) the rotatable floating abrading platen are configured to be moved to allow the abrasive surface of the flexible abrasive disk that is attached to the rotatable floating abrading platen flat annular abrading surface to contact the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops wherein the at least three rotary spindles provide at least three-point support of the rotatable floating abrading platen and wherein the rotatable floating abrading platen spherical-action rotation device allows spherical motion of the rotatable floating abrading platen about the rotatable floating abrading platen spherical-action rotation device spherical center of rotation to provide uniform abrading contact of the abrasive surface of the flexible abrasive disk with the respective workpieces;

n) an abrading contact force component that can apply an abrading contact force to the rotatable floating abrading platen spherical-action rotation device, wherein the applied abrading contact force is applied to the rotatable floating abrading platen by the rotatable floating abrading platen spherical-action rotation device and the applied abrading contact force is applied to the workpieces by the rotatable floating abrading platen;

o) wherein the total rotatable floating abrading platen abrading contact force applied to workpieces that are attached to the respective at least three spindle-top flat surfaces by contact of the abrasive surface of the flexible abrasive disk that is attached to the rotatable floating abrading platen flat annular abrading surface with the top surfaces of the workpieces is controlled through the rotatable floating abrading platen spherical-action rotatable floating abrading platen rotation device to allow the total rotatable floating abrading platen abrading contact force to be evenly distributed to the workpieces attached to the respective at least three spindle-tops; and

p) the at least three spindle-tops having attached equal-thickness workpieces are configured to be rotated about the respective spindle-tops'"'"' rotation axes, and the rotatable floating abrading platen having the attached flexible abrasive disk are configured to be rotated about the rotatable floating abrading platen cylindrical-rotation axis to single-side abrade the workpieces that are attached to the flat surfaces of the at least three spindle-tops while the moving abrasive surface of the flexible abrasive disk that is attached to the moving rotatable floating abrading platen flat annular abrading surface is in force-controlled abrading contact with the top surfaces of the workpieces that are attached to the respective at least three spindle-tops.

2. The machine of claim 1 wherein each flexible abrasive disk is attached in flat conformational contact with the rotatable floating abrading platen flat annular abrading surface by disk attachment techniques selected from the group consisting of vacuum disk attachment techniques, mechanical disk attachment techniques and adhesive disk attachment techniques.

3. The machine of claim 1 wherein the machine base structural material is selected from the group consisting of granite, epoxy-granite, and metal and wherein the machine base structural material and the machine base structural material is either a non-porous solid or is a solid material that is temperature controlled by a temperature-controlled fluid that circulates in fluid passageways internal to the machine base structural materials.

4. The machine of claim 1 wherein the at least three rotary spindles are air bearing rotary spindles.

5. The machine of claim 1 wherein the rotatable floating abrading platen spherical-action rotation device is an air bearing spherical-action rotation device having a spherical-action rotation device air bearing rotor that supports the rotatable floating abrading platen and the abrading platen spherical-action rotation device has a spherical-action rotation device air bearing housing attached to the pivot frame where pressurized air is supplied to the air bearing spherical-action rotation device air bearing housing to create a friction-free air film positioned between the spherical-action rotation device air bearing rotor and the spherical-action rotation device air bearing housing allowing spherical rotation of the spherical-action rotation device air bearing rotor.

6. The machine of claim 1 wherein the rotatable floating abrading platen spherical-action rotation device is a roller bearing having spherical-action rotation capabilities where the roller bearing spherical-action rotation device has a spherical-action rotation device roller bearing rotor supporting the rotatable floating abrading platen and the abrading platen spherical-action rotation device has a spherical-action rotation device roller bearing housing attached to the pivot frame allowing spherical rotation of the spherical-action rotation device air bearing rotor.

7. The abrading machine of claim 1 wherein the wear-resistant coating of the rotatable floating abrading platen further comprises an anodized coating, a metal plated coating, a hard-material spherical beads coating and a coating mixture filled with hard-material particles.

8. The abrading machine of claim 7 wherein the wear-resistant coating is a hard-material spherical beads coating wherein the hard-material spherical beads are selected from the group consisting of solid aluminum oxide beads, vitrified aluminum oxide beads, beads having a ceramic matrix material that supports hard-material particles, beads having a polymer matrix material that supports hard-material particles, beads filled with aluminum oxide particles, beads filled with diamond particles and beads filled with cubic boron nitride particles.

9. The abrading machine of claim 7 wherein the hard-material spherical beads material coating has been formed on the rotatable floating abrading platen flat annular abrading surface by coating the rotatable floating abrading platen flat annular abrading surface with an adhesive and then depositing the hard-material spherical beads onto the adhesive coating wherein the hard-material spherical beads are attached to the rotatable floating abrading platen flat annular abrading surface by solidified adhesive coating.

10. The abrading machine of claim 8 wherein a size-coat mixture of hard-material particles and an adhesive has been applied to the exposed surface of the hard-material spherical beads material coating to partially fill localized gaps in the rotatable floating abrading platen flat annular abrading surface that exist between portions of the individual hard-material spherical beads such that a uniform flat surface is formed by the size-coat mixture of hard-material particles and an adhesive wherein the adhesive contained in the mixture of hard-material particles and the adhesive has been solidified to form a wear-resistant coating on the rotatable floating abrading platen flat annular abrading surface.

11. The abrading machine of claim 1 wherein the thickness of the platen surface wear-resistant coating of the rotatable floating abrading platen further comprises a range of from 0.002 inches to 0.125 inches.

12. The abrading machine of claim 1 wherein the thickness of the platen surface wear-resistant coating of the rotatable floating abrading platen further comprises a range of from 0.005 inches to 0.0.020 inches.

13. The abrading machine of claim 1 wherein the wear-resistant coating of the rotatable floating abrading platen further is machined or abrasively ground flat after the wear-resistant coating is applied to the rotatable floating abrading platen flat annular abrading surface to provide a flat-surfaced rotatable floating abrading platen flat annular abrading surface.

14. The abrading machine of claim 1 further comprises hollow wear-resistant hardened material orifice inserts selected from the group consisting of sapphire inserts, aluminum oxide inserts and hardened-metal inserts are positioned in the rotatable floating abrading platen flat annular abrading surface to provide wear resistant vacuum port holes that interconnect the wear-resistant coated rotatable floating abrading platen flat annular abrading surface with the rotatable floating abrading platen internal vacuum passageways wherein vacuum can be supplied to the rotatable floating abrading platen internal vacuum passageways whereby vacuum at the rotatable floating abrading platen flat annular abrading surface attaches a flexible abrasive disk to the wear-resistant coated rotatable floating abrading platen abrading surface.

15. The abrading machine of claim 1 wherein the wear-resistant coated rotatable floating abrading platen flat annular abrading surface of the rotatable floating abrading platen further comprises patterns of vacuum port holes supplying vacuum at the rotatable floating abrading platen flat annular abrading surface to attach a flexible abrasive disk to the wear-resistant coated rotatable floating abrading platen abrading surface where the wear-resistant coated rotatable floating abrading platen flat annular abrading surface vacuum port holes have hole diameters that range from 0.002 inches to 0.125 inches.

16. The abrading machine of claim 1 wherein the wear-resistant coated rotatable floating abrading platen flat annular abrading surface of the rotatable floating abrading platen further comprises patterns of vacuum grooves supplying vacuum at the rotatable floating abrading platen flat annular abrading surface to attach a flexible abrasive disk to the wear-resistant coated rotatable floating abrading platen abrading surface where the wear-resistant coated rotatable floating abrading platen flat annular abrading surface vacuum grooves have groove widths that range from 0.002 inches to 0.125 inches and groove depths that range from 0.002 inches to 0.015 inches.

17. The abrading machine of claim 1 wherein rotatable floating abrading platen components of the rotatable floating abrading platen further comprises cast aluminum material components wherein the rotatable floating abrading platen components are bonded to rotatable floating abrading platen components with adhesives.

18. A process of providing abrasive flat lapping using an at least three-point, fixed-spindle floating-platen abrading machine comprising:

a) providing at least three rotary spindles having rotatable flat-surfaced spindle-tops that each have a spindle-top axis of rotation at the center of a respective rotatable flat-surfaced spindle-top for each respective rotary spindles;

b) providing that the at least three spindle-tops'"'"' axes of rotation are perpendicular to the respective spindle-tops'"'"' flat surfaces;

c) providing an abrading machine base having a horizontal, nominally-flat top surface and a spindle-circle where the spindle-circle is coincident with the machine base nominally-flat top surface;

d) positioning the at least three rotary spindles in locations with near-equal spacing between the respective at least three of the rotary spindles where the respective at least three spindle-tops'"'"' axes of rotation intersect the machine base spindle-circle and where the respective at least three rotary spindles are mechanically attached to the machine base;

e) aligning the at least three spindle-tops'"'"' flat surfaces so that they are co-planar with each other;

f) providing a rotatable floating abrading platen having a flat annular abrading surface where the rotatable floating abrading platen is supported by and rotationally driving the rotatable floating abrading platen about a rotatable floating abrading platen cylindrical-rotation axis located at a cylindrical-rotation center of the rotatable floating abrading platen and perpendicular to the rotatable floating abrading platen flat annular abrading surface by a spherical-action rotation device located coincident with the cylindrical-rotation axis of the rotatable floating abrading platen where the rotatable floating abrading platen spherical-action rotation device restrains the rotatable floating abrading platen in a radial direction relative to the rotatable floating abrading platen cylindrical-rotation axis where the rotatable floating abrading platen cylindrical-rotation axis is nominally concentric with and perpendicular to the machine base spindle-circle where the rotatable floating abrading platen spherical-action rotation device has a spherical center of rotation that is coincident with the rotatable floating abrading platen cylindrical-rotation axis where the rotatable floating abrading platen has a center of mass that is coincident with the rotatable floating abrading platen cylindrical-rotation axis;

g) providing the rotatable floating abrading platen as comprised of rotatable floating abrading platen components attached together and wherein the rotatable floating abrading platen flat annular abrading surface has been partially or fully coated with a wear-resistant coating;

h) providing that the rotatable floating abrading platen has rotatable floating abrading platen internal vacuum passageways and wherein the rotatable floating abrading platen flat annular abrading surface has vacuum port holes that are interconnected with the rotatable floating abrading platen internal vacuum passageways and wherein the rotatable floating abrading platen flat annular abrading surface vacuum port holes provide vacuum to the rotatable floating abrading platen flat annular abrading surface;

i) the rotatable floating abrading platen spherical-action rotation device allowing spherical motion of the rotatable floating abrading platen about the rotatable floating abrading platen spherical-action rotation device spherical center of rotation where the flat annular abrading surface of the rotatable floating abrading platen that is supported by the rotatable floating abrading platen spherical-action rotation device is nominally horizontal; and

j) providing flexible abrasive disk articles having annular bands of abrasive coated surfaces where a selected flexible abrasive disk is attached in flat conformal contact with the rotatable floating abrading platen flat annular abrading surface such that the attached abrasive disk is concentric with the rotatable floating abrading platen flat annular abrading surface;

k) attaching equal-thickness workpieces having parallel opposed flat workpiece top surfaces and flat workpiece bottom surfaces to the respective at least three spindle-tops where the flat workpiece bottom surfaces are in flat-surfaced contact with the flat surfaces of the respective at least three spindle-tops;

l) moving the rotatable floating abrading platen to allow the abrasive surface of the flexible abrasive disk that is attached to the rotatable floating abrading platen flat annular abrading surface to contact the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops wherein the at least three rotary spindles provide at least three-point support of the rotatable floating abrading platen and wherein the rotatable floating abrading platen spherical-action rotation device allows spherical motion of the rotatable floating abrading platen about the rotatable floating abrading platen spherical-action rotation device spherical center of rotation to provide uniform abrading contact of the abrasive surface of the flexible abrasive disk with the respective workpieces;

m) providing an abrading contact force component where the abrading contact force component applies an abrading contact force to the rotatable floating abrading platen spherical-action rotation device wherein the applied abrading contact force is applied to the rotatable floating abrading platen by the rotatable floating abrading platen spherical-action rotation device and the applied abrading contact force is applied to the workpieces by the rotatable floating abrading platen;

n) applying the total rotatable floating abrading platen abrading contact force to workpieces that are attached to the respective at least three spindle-top flat surfaces by contact of the abrasive surface of the flexible abrasive disk attached to the rotatable floating abrading platen flat annular abrading surface with the top surfaces of the workpieces and controlling the rotatable floating abrading platen abrading contact force through the rotatable floating abrading platen spherical-action rotatable floating abrading platen rotation device to allow the total rotatable floating abrading platen abrading contact force to be evenly distributed to the workpieces attached to the respective at least three spindle-tops; and

o) rotating the at least three spindle-tops having attached equal-thickness workpieces about the respective spindle-tops'"'"' rotation axes and rotating the rotatable floating abrading platen having the attached flexible abrasive disk about the rotatable floating abrading platen cylindrical-rotation axis to single-side abrade the workpieces that are attached to the flat surfaces of the at least three spindle-tops while the moving abrasive surface of the flexible abrasive disk that is attached to the moving rotatable floating abrading platen flat annular abrading surface is in force-controlled abrading contact with the top surfaces of the workpieces that are attached to the respective at least three spindle-tops.

19. The process of claim 18 wherein each flexible abrasive disk is attached in flat conformal contact with the rotatable floating abrading platen flat annular abrading surface by disk attachment techniques selected from the group consisting of vacuum disk attachment techniques, mechanical disk attachment techniques and adhesive disk attachment techniques.

20. The process of claim 18 wherein the at least three rotary spindles are air bearing rotary spindles.