Method and integrated system for producing electric power and fertilizer

• US 8,758,472 B2
• Filed: 06/07/2010
• Issued: 06/24/2014
• Est. Priority Date: 06/05/2009
• Status: Active Grant

• Current Assignee: Industrial Ecosystems Pty., Ltd.
• Original Assignee: Industrial Ecosystems Pty., Ltd.
• Inventors: Blandy, Charles William Douglas
• Primary Examiner(s): LANGEL, WAYNE A
• Application Number:
  US13/376,216
• Publication Number:
  US 20120125062A1
• Time in Patent Office: 1,478 Days
• Field of Search: 71 8- 10, 71/28, 71/30, 71/31, 71/33, 71/34, 71/35, 435/262.5, 435/290.1
• US Class Current: 71/8
• CPC Class Codes: B01D 2257/504 Carbon dioxide
• CPC Class Codes: C05C 11/00 Other nitrogenous fertilisers
• CPC Class Codes: C05C 3/00 Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor
• CPC Class Codes: C05C 9/00 Fertilisers containing urea or urea compounds
• CPC Class Codes: C05F 11/00 Other organic fertilisers
• CPC Class Codes: C05F 17/10 Addition or removal of substances other than water or air to or from the material during the treatment for activating or stimulating the treatment C05F17/20
• CPC Class Codes: C07C 273/04 from carbon dioxide and ammonia
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel
• CPC Class Codes: Y02P 20/133 Renewable energy sources, e.g. sunlight
• CPC Class Codes: Y02P 20/145 the feedstock being materials of biological origin
• CPC Class Codes: Y02W 30/40 Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

The present invention relates to a method and system for producing electric power and fertiliser. The method comprises the steps of:

• (a) combusting biomass to produce energy for the generation of electric power and an exhaust gas;
• (b) producing a liquor from compounds extracted from the exhaust gas; and
• (c) producing a fertiliser by composting organic materials in the presence of the liquor.

Claims

1. A method for producing electric power and fertiliser, the method comprising the steps of:

combusting biomass to produce energy for the generation of electric power and an exhaust gas;

producing a liquor from compounds extracted from the exhaust gas; and

producing a fertiliser by composting organic materials in the presence of the liquor.

2. A method according to claim 1, wherein the liquor includes one or more nitrogenous compounds in liquid phase.

3. A method according to claim 2, wherein the nitrogeneous compounds include ammonia, ammonium carbamate and urea.

4. A method according to claim 1, wherein the liquor includes water.

5. A method according to claim 1, wherein the organic materials include the straw of cereal crops.

6. A method according to claim 1, wherein humic carbon comprises approximately 26% to 40% of the fertiliser on a dry-weight basis.

7. A method according to claim 1, wherein the step of producing a liquor includes:

extracting carbon dioxide and nitrogen from the exhaust gas;

obtaining a source of hydrogen; and

producing urea and ammonium carbamate in liquid phase from the carbon dioxide, nitrogen and hydrogen.

8. A method according to claim 7, wherein the step of obtaining a source of hydrogen includes utilising the electric power to electrolyse water and thereby generate hydrogen and oxygen.

9. A method according to 8, further including a step of utilising the oxygen in the step of composting the organic materials in the presence of the liquor.

10. A method according to claim 1, wherein the combusting step includes pyrolysing the biomass to produce a char.

11. A method according to claim 10, further including the step of reacting the char with water to produce carbon monoxide and hydrogen.

12. A method according to claim 7, wherein the step of obtaining a source of hydrogen includes pyrolysing the biomass to produce a char and utilising hydrogen produced by reacting the char with water.

13. A method according to claim 1, further including the steps of:

producing inorganic fertiliser components from compounds extracted from the exhaust gas; and

producing a combined fertiliser comprising organic and inorganic constituents by combining the inorganic fertiliser components with the fertiliser produced by composting the organic materials in the presence of the liquor.

14. A method according to claim 13, wherein the inorganic fertiliser components include members selected from the group consisting of ammonia, ammoniated liquor, DAP, MAP and triple superphosphate.

15. A method according to claim 13, wherein the inorganic fertiliser components are produced in powdered form and the step of producing a combined fertiliser includes producing pellets comprising powdered inorganic fertiliser components and fertiliser produced by composting the organic materials in the presence of the liquor.

16. An integrated system for producing electric power and fertiliser, the system comprising:

a biomass combustion facility for combusting biomass to produce energy for electric power and an exhaust gas; and

a composting facility for producing compost from organic materials,

wherein a liquor is produced from compounds extracted from the exhaust gas and directed into the composting facility to produce a fertiliser by composting organic materials in the presence of the liquor.

17. A system according to claim 16, wherein the liquor includes one or more nitrogenous compounds in liquid phase.

18. A system according to claim 16 wherein the nitrogeneous compounds include ammonia, ammonium carbamate and urea.

19. A system according to claim 16, wherein the liquor includes water.

20. A system according to claim 16, wherein the organic materials include the straw of cereal crops.

21. A system according to claim 16, wherein humic carbon comprises approximately 26% to 40% of the fertiliser on a dry-weight basis.

22. A system according to claim 16, wherein the liquor is produced by:

extracting carbon dioxide and nitrogen from the exhaust gas;

obtaining a source of hydrogen; and

producing urea and ammonium carbamate in liquid phase from the carbon dioxide, nitrogen and hydrogen.

23. A system according to claim 22, wherein the source of hydrogen is the water-gas method or from the electrolysis of water, said electrolysis being performed by utilising the electric power from the biomass combustion facility to generate hydrogen and oxygen.

24. A system according to claim 23, wherein organic materials are composted in the presence of oxygen and the liquor, said oxygen being sourced from the electrolysis of water.

25. A system according to claim 16, wherein the biomass is pyrolysed to produce a char.

26. A system according to claim 25, wherein the char is reacted with water to produce carbon monoxide and hydrogen.

27. A system according to claim 22, wherein the source of hydrogen is hydrogen produced from reacting char with water, the char obtained by pyrolysing the biomass.

28. A system according to claim 16, wherein:

inorganic fertiliser components are produced from compounds extracted from the exhaust gas; and

a combined fertiliser comprising organic and inorganic constituents is produced by combining the inorganic fertiliser components with the fertiliser produced by composting the organic materials in the presence of the liquor.

29. A system according to claim 28, wherein the inorganic fertiliser components include members selected from the group consisting of ammonia, ammoniated liquor, DAP, MAP and triple superphosphate.

30. A system according to claim 28, wherein the inorganic fertiliser components are produced in powdered form and the combined fertiliser is produced by producing pellets of powered inorganic fertiliser components and fertiliser produced by composting the organic materials in the presence of the liquor.