Washing machine

• US 8,763,431 B2
• Filed: 07/28/2010
• Issued: 07/01/2014
• Est. Priority Date: 07/31/2009
• Status: Expired due to Fees

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Kim, Dongyoon, Park, Youngbae, Yoon, Seongno, Cho, Kichul, Kim, Younggon
• Primary Examiner(s): Perrin, Joseph L
• Assistant Examiner(s): Shahinian, Levon J
• Application Number:
  US12/845,450
• Publication Number:
  US 20110062837A1
• Time in Patent Office: 1,434 Days
• Field of Search: 68/3.R, 681/96
• US Class Current: 68/3.R
• CPC Class Codes: D06F 23/04 and rotating or oscillating about a vertical axis
• CPC Class Codes: D06F 39/14 Doors or covers; Securing means therefor
• CPC Class Codes: E05D 11/08 Friction devices between relatively-movable hinge parts E05D7/086 takes precedence
• CPC Class Codes: E05D 7/086 Braking devices structurally combined with hinges braking devices for windows per se E05F5/00
• CPC Class Codes: E05Y 2900/312 for washing machines

Abstract

A washing machine comprising a cabinet open at an upper portion, a top cover coupled to the upper portion of the cabinet and including an opening for loading and unloading laundry therethrough, a lid assembly rotatably coupled to the top cover to open and close the opening, and a first hinge unit connecting the lid assembly with the top cover and reducing a speed of closing the lid assembly is provided. In the washing machine, the closing speed of the lid assembly is reduced to mitigate shock between the lid assembly and the top cover.

Claims

1. A washing machine comprising:

a cabinet open at an upper portion;

a top cover coupled to the upper portion of the cabinet and including an opening for loading and unloading laundry therethrough;

a lid assembly rotatably coupled to the top cover to open and close the opening;

a first hinge unit connecting the lid assembly with the top cover and reducing a speed of closing the lid assembly; and

a second hinge unit coupling the lid assembly with the top cover,

wherein the second hinge unit includes a fluid which is compressed as the lid assembly rotates so that a rotation speed of the lid assembly is reduced by a repulsive action of the compressed fluid,

wherein the first hinge unit includes;

an elastic member; and

a cam unit configured to deform the elastic member as the lid assembly rotates and to convert a restoring force exerted from the deformed elastic member to a rotational force, and

wherein an elastic modulus of the elastic member is determined so as to provide a sum of a repulsive force of the second hinge unit during the repulsive action and a torque generated in the cam unit by pushing of the elastic member to be lower than a torque caused by the load of the lid assembly.

2. The washing machine of claim 1, wherein the cam unit includes:

a shaft connected to the top cover;

a rotational cam rotating in operative association with the lid assembly; and

a reciprocating cam connected to the shaft so that rotation thereof is restricted, and deforming the elastic member as moved by the rotational cam along the shaft.

3. The washing machine of claim 2, wherein

the rotational cam includes a conversion surface formed to be inclined with respect to a surface abutting the reciprocating cam so that a moving distance of the reciprocating cam is determined according to a rotational angle of the rotational cam.

4. The washing machine of claim 3, wherein

the conversion surface is formed to exert a force in a direction of pressing the reciprocating cam when the lid assembly rotates for closing.

5. The washing machine of claim 3, wherein

the reciprocating cam includes an acting surface that is formed to correspond to the conversion surface so that the conversion surface is slidingly rotated.

6. The washing machine of claim 2, wherein

the reciprocating cam is moved in a direction of compressing the elastic member when the lid assembly rotates for closing.

7. The washing machine of claim 1, wherein

the first hinge unit and the second hinge unit are provided at both sides of the lid assembly, respectively, so that rotational axes of the first and second hinge units are in alignment with a rotational axis of the lid assembly.

8. A washing machine comprising:

a cabinet open at an upper portion;

a top cover coupled to the upper portion of the cabinet and including an opening for loading and unloading laundry therethrough;

a lid assembly rotatably coupled to the top cover to open and close the opening; and

a first hinge unit connecting the lid assembly with the top cover, wherein

the first hinge unit controls the lid assembly to be closed without external force in a first section as a closing speed of the lid assembly is reduced, and to be opened without external force in a second section including an open angle of 90 degrees or less,

wherein the first hinge unit includes;

an elastic member; and

a cam unit configured to deform the elastic member as the lid assembly rotates and to convert a restoring force exerted from the deformed elastic member to a rotational force,

wherein the cam unit includes;

a shaft connected to the top cover;

a rotational cam rotating together with the lid assembly; and

a reciprocating cam connected to the shaft so that rotation thereof is restricted and deforming the elastic member as moved along the shaft by the rotational cam, and

wherein an elastic modulus of the elastic member is determined, such that, when the lid assembly is present in the first section, a torque generated in the rotational cam by pushing of the reciprocating cam is lower than a torque caused by the load of the lid assembly, and, when the lid assembly is present in the second section, a torque generated in the rotational cam by pushing of the reciprocating cam is higher than a torque caused by the load of the lid assembly.

9. The washing machine of claim 8, wherein

the rotational cam includes a conversion surface formed to be inclined with respect to a surface abutting the reciprocating cam so that a moving distance of the reciprocating cam is determined according to a rotational angle of the rotational cam, and wherein

the conversion surface is formed to be inclined so that a torque is generated in a direction of closing the lid assembly in the first section and a torque is generated in a direction of opening the lid assembly in the second section.

10. The washing machine of claim 8, further comprising:

a second hinge unit that reduces a rotation speed of the lid assembly.

11. The washing machine of claim 10, wherein

a torque capacity of the first hinge unit, a torque capacity of the second hinge unit, and a weight of the lid assembly are determined so that the lid assembly is closed without external force in the first section and opened without external force in the second section.

12. The washing machine of claim 11, wherein

in the first section, a resultant torque according to a torque generated by the first hinge unit, a torque generated by the second hinge unit, and a torque generated by the weight of the lid assembly, is acted on the lid assembly in a direction for closing, and

in the second section, the resultant torque is acted on the lid assembly in a direction for opening.

13. The washing machine of claim 11, wherein

a ratio of the torque capacity generated by the first hinge unit to the torque capacity generated by the second hinge unit is 8:

2.

14. The washing machine of claim 11, wherein

a ratio of the torque capacity generated by the first hinge unit to the torque capacity generated by the second hinge unit is 7:

3.

15. The washing machine of claim 11, wherein

a ratio of the torque capacity generated by the first hinge unit to the torque capacity generated by the second hinge unit is 6:

4.

16. The washing machine of claim 8, wherein

the first section includes an open angle ranging from 60 to 80 degrees.

17. The washing machine of claim 8, wherein

the second section includes an open angle not more than 90 degrees.

18. The washing machine of claim 17, wherein

the second section includes an open angle ranging from 80 to 90 degrees.

19. The washing machine of claim 8, wherein

the first hinge unit controls the lid assembly so that when the lid assembly rotates for closing, a rotating speed of the lid assembly is increased in a third section after the first section is passed.

20. The washing machine of claim 19, wherein

the first hinge unit generates a torque in a different direction between the first section and the third section.

21. A washing machine comprising:

a cabinet open at an upper portion;

a top cover coupled to the upper portion of the cabinet and including an opening for loading and unloading laundry therethrough;

a lid assembly rotatably coupled to the top cover to open and close the opening; and

a first hinge unit connecting the lid assembly with the top cover, wherein

when the lid assembly rotates for closing, the first hinge unit reduces a rotating speed of the lid assembly in a first section, and increases a rotating speed of the lid assembly in a third section after the first section is passed,

wherein the first hinge unit includes;

an elastic member deformed as the lid assembly rotates; and

a cam unit configured to convert a restoring force of the deformed elastic member to a rotational force and to generate a torque in a direction of opening the lid assembly in the first section and a torque in a direction of closing the lid assembly in the third section,

wherein the cam unit includes;

a shaft connected to the top cover;

a rotational cam rotating together with the lid assembly; and

a reciprocating cam connected to the shaft so that rotation thereof is restricted and deforming the elastic member as moved by the rotational cam along the shaft, and

wherein the elastic member modifies the direction of the torque generated in the rotational cam by the reciprocating cam by at least once relaxation of the elastic member and at least once contraction of the elastic member while the lid assembly is moved from a fully opened state to a fully closed state.

22. The washing machine of claim 21, wherein

the lid assembly is rotated for closing passing the first and third sections sequentially.

23. The washing machine of claim 21, wherein

the first hinge unit generates a torque in a direction of opening the lid assembly in the first section and generates a torque in a direction of closing the lid assembly in the third section.

24. The washing machine of claim 21, wherein

the reciprocating cam is formed with a crest and a plurality of troughs, and

wherein the rotational cam includes a conversion surface converting a force exerted from the reciprocating cam to a rotational force, and

wherein the contraction occurs while the conversion surface is moved from one of the plurality of troughs to the crest, and the relaxation occurs while the conversion surface is moved from the crest to another trough.

25. The washing machine of claim 24, wherein

the conversion surface includes a first inclined surface corresponding to the first section and a second inclined surface corresponding to the third section, and wherein the second inclined surface is inclined in an opposite direction from the first inclined surface, so that a torque is generated in a different direction between the first section and the third section by a force exerted from the reciprocating cam.

26. The washing machine of claim 25, wherein

the reciprocating cam includes an acting surface formed corresponding to the conversion surface and being in face-to-face contact with the conversion surface.

27. The washing machine of claim 21, further comprising:

a second hinge unit coupling the lid assembly with the top cover, wherein

the second hinge unit includes a fluid which is compressed as the lid assembly rotates so that a rotation speed of the lid assembly is reduced by a repulsive action of the compressed fluid.