Resistive liquid level/temperature sensor and transmitter

• US 8,763,455 B1
• Filed: 09/06/2013
• Issued: 07/01/2014
• Est. Priority Date: 09/06/2013
• Status: Active Grant

• Current Assignee: Oleumtech Corporation
• Original Assignee: Oleumtech Corporation
• Inventors: Chang, Ken
• Primary Examiner(s): Rogers, David A
• Application Number:
  US14/020,338
• Time in Patent Office: 298 Days
• Field of Search: 732/90.B, 732/90.R, 732/90.V, 733/05, 733/11, 733/13, 733/14, 733/19
• US Class Current: 73/311
• CPC Class Codes: G01F 23/72 using magnetically actuated indicating means
• CPC Class Codes: G01K 7/206 in a potentiometer circuit

Abstract

A resistive liquid level/temperature sensor and transmitter including low voltage impedance measurement circuitry to convert three impedance values into indications of the temperature and the levels of two different liquids (e.g., oil and water) located within a storage tank. A resistive chain network including a plurality of series connected resistors and a corresponding plurality of reed switches extend longitudinally through a liquid level sensing probe that is dipped into the liquids in the tank. A pair of magnetic floats having different specific gravities surround the probe and rise to the two fluid levels. The magnetic floats close adjacent reed switches which create first and second current paths through the resistive chain network. The impedances of the first and second current paths are measured to provide an indication of the liquid levels. A resistive temperature device carried by the probe provides an indication of temperature.

Claims

1. A method for measuring the levels of first and second liquids in a container wherein the first liquid lies below the second liquid, said method comprising the steps of:

locating a plurality of resistors that are interconnected to one another in electrical series inside a probe such that said resistors extend longitudinally through said probe;

dipping the probe into the liquids to be measured so that said plurality of series connected resistors extends from at least the top of the second liquid to the bottom of the first liquid;

creating a first current path through a first number of said plurality of series connected resistors which lie between the bottom of the container and the interface of the first and second liquids;

creating a second current path through a second number of said plurality of series connected resistors which lie between the top of the container and the top of the second liquid;

measuring the total resistance of said first number of said plurality of resistors within said first current path; and

measuring the total resistance of said second number of said plurality of resistors within said second current path.

2. The method recited in claim 1, wherein said plurality of series connected resistors has a first end lying adjacent the bottom of the probe and an opposite end lying adjacent the top of the probe, said method comprising the additional step of creating said first and second current paths between the first and opposite ends of said plurality of series connected resistors and running upwardly relative to said probe through said first and second numbers of said series connected resistors.

3. The method recited in claim 2, comprising the additional step of interconnecting said plurality of series connected resistors extending longitudinally through the probe to a liquid level controller including a multiplexer and an analog-to-digital converter, said multiplexer adapted to selectively enable said first and second current paths through said first and second numbers of series connected resistors.

4. The method recited in claim 3, wherein the analog-to-digital converter of said liquid level controller is responsive to the total resistance of each of said first and second numbers of series connected resistors when said first and second current paths are enabled for providing indications of the heights of the first and second fluids within the container.

5. The method recited in claim 4, wherein said liquid level controller also includes a radio interface, said method comprising the additional step of transmitting the indications of the heights of the first and second fluids within the container from said radio interface to a location that is remote from the container by way of a wireless communication path.

6. The method recited in claim 5, wherein said liquid level controller also includes a microcontroller for controlling said multiplexer, said analog-to-digital converter, and said radio interface, said method comprising the additional step of powering said microcontroller by a low voltage battery supply lying in a range of voltages between 2.7 to 3.6 volts DC.

7. The method recited in claim 1, comprising the additional steps of connecting a plurality of normally-open switches to respective ones of said plurality of series connected resistors, closing a first of said plurality of normally-open switches to complete said first current path through the first number of series connected resistors, and closing a second one of said plurality of normally-open switches to complete said second current path through the second number of series connected resistors.

8. The method recited in claim 7, wherein each of said plurality of normally-open switches is responsive to a magnetic force located in proximity thereto, said method comprising the additional steps of positioning a first magnetic force generator in proximity to said first normally-open switch for closing said first switch and thereby completing said first current path, and positioning a second magnetic force generator in proximity to said second normally-open switch for closing said second switch and thereby completing said second current path.

9. The method recited in claim 8, wherein said first magnetic force generator is a first magnetic float having a first specific gravity corresponding to the specific gravity of the first liquid in the container, and the second magnetic force generator is a second magnetic float having a second specific gravity corresponding to the specific gravity of the second liquid in the container, said method comprising the additional steps of coupling said first and second magnetic floats to said probe so that said floats rise to the respective levels of the first and second liquids in the container, and separating said first and second magnetic floats from one another such that said second float always lies above said first float.

10. The method recited in claim 9, comprising the additional step of coupling said first and second magnetic floats to said probe such that said floats surround said probe and move upwardly therealong to the respective levels of the first and second liquids in the container.

11. A method for measuring the levels of first and second liquids in a container wherein the second liquid lies above the first liquid, said method comprising the steps of:

connecting a plurality of resistors in electrical series;

connecting a plurality of magnetic force-responsive normally-open switches to respective ones of said plurality of resistors;

locating said pluralities of series connected resistors and normally-open switches inside a probe so as to extend longitudinally therethrough, such that a first end of said series connected resistors lies adjacent the bottom of the probe and the opposite end of said series connected resistors lies adjacent the top of said probe;

dipping said probe into the liquids to be measured;

coupling first and second magnetic force generators to said probe such that said first magnetic force generator has a first specific gravity corresponding to the specific gravity of the first liquid and the second magnetic force generator has a second specific gravity corresponding to the specific gravity of the second liquid whereby said first and second magnetic force generators rise to the levels of the first and second liquids in the container so as to close respective first and second ones of said plurality of magnetic force-responsive normally-open switches lying in proximity to said force generators and thereby create a first current path starting from the first end of said plurality of series connected resistors and running upwardly relative to said probe through said first switch and a first number of said plurality of series connected resistors corresponding to the height of the first liquid and a second current path starting from the opposite end of said plurality of series connected resistors and running downwardly relative to said probe through said second switch and a second number of said plurality of series connected resistors corresponding to the height of the second liquid lying above the first liquid; and

measuring the total resistance of each of said first and second current paths created when said first and second magnetic force-responsive switches are closed.

12. The method recited in claim 11, wherein said first magnetic force generator is a first magnetic float surrounding said probe and being slidable therealong to the level of the first liquid to be measured, and said second magnetic force generator is a second magnetic float surrounding said probe and being slidable therealong to the level of the second liquid to be measured.

13. The method recited in claim 12, comprising the additional step of separating said first and second magnetic floats from one another such that said second float always lies above said first float.

14. The method recited in claim 11, including a multiplexer for selecting one or the other of said first or second current paths for measuring the total resistance thereof and thereby indicating the heights of the first and second liquids in the container.

15. The method recited in claim 11, comprising the additional step of locating a temperature sensor inside the probe to provide an indication of the temperature of the first or second liquid in the container depending upon the location of the temperature sensor.

16. The method recited in claim 15, wherein said temperature sensor is a three-wire resistive temperature device, the resistance of which varies with temperature, said method comprising the additional step of determining the resistance of said resistive temperature device by means of an analog-to-digital converter coupled to said device.

17. The method recited in claim 11, wherein said probe is manufactured from a flexible material.

18. A liquid level sensor for indicating the levels of first and second liquids in a container, wherein the second liquid lies above the first liquid, said sensor comprising:

a liquid probe;

a plurality of magnetic force-responsive normally-open switches connected to respective ones of a plurality of resistors which are connected in electrical series to form a resistor chain network having first and opposite ends, said pluralities of series connected resistors and normally-open switches being located inside said probe and extending longitudinally therethrough;

a first magnetic float having a first specific gravity surrounding the probe and sliding therealong to the first liquid level when said probe is dipped into the first and second liquids in the container; and

a second magnetic float having a second specific gravity surrounding the probe, said second magnetic float lying above said first magnetic float and sliding along said probe to the second liquid level when said probe is dipped into the first and second liquids in the container,

said first and second magnetic floats closing respective first and second ones of said plurality of magnetic force-responsive normally-open switches lying in proximity to said first and second magnetic floats to thereby create a first current path extending from a voltage supply to the first end of said series connected resistor chain network and running through said first magnetic force-responsive switch and a first number of said plurality of series connected resistors corresponding to the height of the first liquid and a second current path extending from said voltage supply to the opposite end of said series connected resistor chain network and running through said second magnetic force-responsive switch and a second number of said plurality of series connected resistors corresponding to the height of the second liquid above the first liquid,

wherein the total resistance of each of said first and second current paths being indicative of the levels of the first and second liquids in the container.

19. The liquid level sensor recited in claim 18, wherein each of said first and second current paths is connected from said voltage source to electrical ground by way of a common output line.

20. The liquid level sensor recited in claim 18, further comprising a multiplexer to selectively connect one or the other of said first and second current paths to the voltage source for supplying current thereto and through one or the other of said first and second numbers of series connected resistors of said resistor chain network.

21. The liquid level sensor recited in claim 20, further comprising an analog-to-digital converter coupled to said resistor chain network and responsive to the total resistance of each of said first and second current paths for providing indications of the levels of the first and second liquids in the container.

22. The liquid level sensor recited in claim 21, further comprising a radio interface communicating with said analog-to-digital converter to transmit the indications of the levels of the first and second liquids in the container depending upon the total resistance of each of said first and second current paths.

23. The liquid level sensor recited in claim 22, further comprising a battery-powered microcontroller to control said multiplexer, said analog-to-digital converter and said radio interface.

24. The liquid level sensor recited in claim 18, further comprising a resistive temperature sensor to provide an indication of the temperature of the first and second liquids in the container depending upon the resistance of said temperature sensor and the location of said temperature sensor with respect to said liquid probe, and an analog-to-digital converter coupled to said resistive temperature sensor and responsive to the resistance thereof.

25. The liquid level sensor recited in claim 18, wherein said liquid probe is manufactured from a flexible material.