Needle guard

• US 8,764,711 B2
• Filed: 02/28/2011
• Issued: 07/01/2014
• Est. Priority Date: 02/28/2011
• Status: Active Grant

• Current Assignee: Injectimed Inc.
• Original Assignee: Injectimed Inc.
• Inventors: Kuracina, Thomas C., Kitchen, Tim L., Ohnemus, Randall E.
• Primary Examiner(s): Berdichevsky, Aarti B
• Assistant Examiner(s): OSINSKI, BRADLEY JAMES
• Application Number:
  US13/037,164
• Publication Number:
  US 20120220956A1
• Time in Patent Office: 1,219 Days
• Field of Search: 604192-198, 604/164.01, 604/164.07, 604/164.08, 604/110, 604/263
• US Class Current: 604/164.08
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0097 characterised by the hub connectors A61M39/10
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 25/0625 with a permanent connection to the needle hub, e.g. a guiding rail, a locking mechanism or a guard advancement mechanism
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/1626 Needle protectors therefor in combination with syringes A61M5/3202; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle

Abstract

A needle guard assembly having a resilient arm extending from a base situated to slide along the shaft of a needle. In one implementation the needle guard has an elongate containment member that rides with the resilient arm and is co-operable with the resilient arm to effectuate a covering of the entire distal tip of the needle upon the needle being refracted into the needle guard.

Claims

1. An IV catheter assembly comprising:

a catheter hub comprising a hollow body having a proximal end and a distal end, the hollow body defining an interior space;

a catheter having a proximal end and a distal end, the proximal end of the catheter coupled to the proximal end of the catheter hub;

a needle having a needle shaft and a distal tip, the needle moveable between a ready position and a retracted position, in the ready position the distal tip of the needle extending distally from the distal end of the catheter, in the retracted position the distal tip of the needle residing in a position proximal to the proximal end of the catheter, the needle shaft having a change in profile; and

a needle guard comprising first and second arms that extend distally from a base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized so that a portion of the base circumscribing the aperture engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard, each of the first and second arms comprising a resilient material and having a proximal section, a mid-section and a distal section, the first and second arms extending from different positions of the base and intersecting one another along their mid-sections so that the distal sections of the first and second arms reside and are urged against opposite sides of the needle shaft when the needle is in the ready position, the needle guard further comprising an elongate member having a through passage extending between a proximal end and a distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between the ready position and the retracted position, the elongate member having a length such that substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member and the distal section of at least one of the first and second arms disengages with the needle shaft and moves radially inward to completely cover the distal end of the elongate member, the elongate member being sufficiently rigid to restrict longitudinal movement of the needle with respect to the needle guard when the distal section of at least one of the first and second arms completely covers the distal end of the elongate member.

2. An IV catheter assembly according to claim 1, wherein the distal section of the first arm comprises a first wall segment having a distal end, the first wall segment and mid-section of the first arm disposed at different angular orientations with respect to the needle, the first wall segment angled inwardly toward the needle, the distal section of the second arm comprises a second wall segment having a distal end, the second wall segment and mid-section of the second arm disposed at different angular orientations with respect to the needle, the second wall segment angled inwardly toward the needle, the distal ends of the first and second wall segments urged against opposite sides of the needle shaft when the needle is in the ready position, the distal end of the first wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base so that the first wall segment completely covers the distal end of the elongate member, the distal end of the second wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base to be positioned distal to and overlapping with the first wall segment.

3. An IV catheter assembly according to claim 2, wherein the distal end of the first wall segment comprises a first lip.

4. An IV catheter assembly according to claim 3, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the first lip to secure the distal section of the first arm to the distal end of the elongate member.

5. An IV catheter assembly according to claim 1, wherein the distal end of the elongate member comprises a flange having a distal facing surface.

6. An IV catheter assembly according to claim 1, wherein the elongate member is attached to the base.

7. An IV catheter assembly according to claim 1, wherein the needle guard base and the first and second arms comprise a unitary structure.

8. An IV catheter assembly according to claim 1, wherein the elongate through passage has a length, the entire length of the elongate member through passage is sized to freely slide over the change in profile of the needle shaft.

9. An IV catheter assembly according to claim 1, wherein less than the entirety of the elongate member through passage is sized to freely slide over the change in profile of the needle shaft.

10. An IV catheter assembly according to claim 1, wherein the elongate member comprises a proximal section situated adjacent the base, the through passage in the proximal section sized to not freely slide over the change in profile of the needle shaft, the proximal section of the elongate member comprising an elastomeric material to allow the through passage to expand and slide over the change in profile.

11. An IV catheter assembly according to claim 10, wherein the proximal section of the elongate member restricts rotational movement between the needle guard and needle when the through passage is position over the change in profile.

12. An IV catheter assembly according to claim 1, wherein the elongate member comprises a proximal section situated adjacent the base, the through passage in the proximal section sized to not freely slide over the change in profile of the needle shaft, the proximal section of the elongate member comprising an elastomeric material to allow the through passage to expand and slide over at least a portion of the change in profile so that the expanded portion of the through passage frictionally engages and places a radially compressive force on the at least portion of the change in profile.

13. An IV catheter assembly according to claim 12, wherein the expanded portion inhibits rotational and longitudinal movement between the needle guard and the needle.

14. An IV catheter assembly according to claim 1, wherein at least a portion of the elongate member through passage contains an absorbent.

15. An IV catheter assembly according to claim 14, wherein the absorbent contains an antimicrobial or antibiotic agent.

16. An IV catheter assembly according to claim 1, wherein the elongate member comprises a reservoir at its distal end for collecting blood or bodily fluids that may emanate from the distal tip of the needle when the needle is in the retracted position.

17. An IV catheter assembly according to claim 16, further comprising an absorbent residing in the reservoir.

18. An IV catheter assembly according to claim 17, wherein the absorbent contains an antimicrobial or antibiotic agent.

19. An IV catheter assembly according to claim 1, wherein the elongate member is unitarily formed with the base.

20. An IV catheter assembly comprising:

a catheter hub comprising a hollow body having a proximal end and a distal end, the hollow body defining an interior space;

a catheter having a proximal end and a distal end, the proximal end of the catheter coupled to the proximal end of the catheter hub;

a needle having a needle shaft and a distal tip, the needle moveable between a ready position and a retracted position, in the ready position the distal tip of the needle extending distally from the distal end of the catheter, in the retracted position the distal tip of the needle residing in a position proximal to the proximal end of the catheter, the needle shaft having a change in profile; and

a needle guard comprising an arm that extends distally from a base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized so that a portion of the base circumscribing the aperture engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard, the arm comprising a resilient material and having a proximal section, a midsection and a distal section, the distal section of the arm resides and is urged against a side of the needle shaft when the needle is in the ready position, the needle guard further comprising an elongate member having a through passage extending between a proximal end and a distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between the ready position and the retracted position, the elongate member having a length such that substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member and the distal section of the arm disengage with the needle shaft to move radially inward to completely cover the distal end of the elongate member, the elongate member being sufficiently rigid to restrict longitudinal movement of the needle with respect to the needle guard when the distal section of the arm completely covers the distal end of the elongate member.

21. An IV catheter assembly according to claim 20, wherein the distal section of the arm comprises a wall segment having a distal end, the wall segment and mid-section of the arm disposed at different angular orientations with respect to the needle, the wall segment angled inwardly toward the needle, the distal end of the wall segment urged against a side of the needle shaft when the needle is in the ready position, the distal end of the wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base so that the wall segment completely covers the distal end of the elongate member.

22. An IV catheter assembly according to claim 21, wherein the distal end of the wall segment comprises a lip.

23. An IV catheter assembly according to claim 22, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the arm to the distal end of the elongate member.

24. An IV catheter assembly according to claim 20, wherein the distal end of the elongate member comprises a flange having a distal facing surface.

25. An IV catheter assembly according to claim 20, wherein the elongate member is attached to the base.

26. An IV catheter assembly according to claim 20, wherein the needle guard base and the arm comprise a unitary structure.

27. An IV catheter assembly according to claim 20, wherein the elongate through passage has a length, the entire length of the elongate member through passage is sized to freely slide over the change in profile of the needle shaft.

28. An IV catheter assembly according to claim 20, wherein less than the entirety of the elongate member through passage is sized to freely slide over the change in profile of the needle shaft.

29. An IV catheter assembly according to claim 20, wherein the elongate member comprises a proximal section situated adjacent the base, the through passage in the proximal section sized to not freely slide over the change in profile of the needle shaft, the proximal section of the elongate member comprising an elastomeric material to allow the through passage to expand and slide over the change in profile.

30. An IV catheter assembly according to claim 29, wherein the proximal section of the elongate member restricts rotational movement between the needle guard and needle when the through passage is position over the change in profile.

31. An IV catheter assembly according to claim 20, wherein the elongate member comprises a proximal section situated adjacent the base, the through passage in the proximal section sized to not freely slide over the change in profile of the needle shaft, the proximal section of the elongate member comprising an elastomeric material to allow the through passage to expand and slide over at least a portion of the change in profile so that the expanded portion of the through passage frictionally engages and places a radially compressive force on the at least portion of the change in profile.

32. An IV catheter assembly according to claim 31, wherein the expanded portion inhibits rotational and longitudinal movement between the needle guard and the needle.

33. An IV catheter assembly according to claim 20, wherein at least a portion of the elongate member through passage contains an absorbent.

34. An IV catheter assembly according to claim 33, wherein the absorbent contains an antimicrobial or antibiotic agent.

35. An IV catheter assembly according to claim 20, wherein the elongate member comprises a reservoir at its distal end for collecting blood or bodily fluids that may emanate from the distal tip of the needle when the needle is in the retracted position.

36. An IV catheter assembly according to claim 35, further comprising an absorbent residing in the reservoir.

37. An IV catheter assembly according to claim 36, wherein the absorbent contains an antimicrobial or antibiotic agent.

38. An IV catheter assembly according to claim 20, wherein the elongate member is unitarily formed with the base.

39. An IV catheter assembly comprising:

a catheter hub comprising a hollow body having a proximal end and a distal end, the hollow body defining an interior space;

a catheter having a proximal end and a distal end, the proximal end of the catheter coupled to the proximal end of the catheter hub;

a needle having a needle shaft and a distal tip, the needle moveable between a ready position and a retracted position, in the ready position the distal tip of the needle extending distally from the distal end of the catheter, in the retracted position the distal tip of the needle residing in a position proximal to the proximal end of the catheter, the needle shaft having a change in profile; and

a needle guard comprising first and second arms that extend distally from a base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized so that a portion of the base circumscribing the aperture engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard, each of the first and second arms comprising a resilient material and having a proximal section, a mid-section and a distal section, the first and second arms extending from different positions of the base and intersecting one another along their mid-sections so that the distal sections of the first and second arms reside and are urged against opposite sides of the needle shaft when the needle is in the ready position, the needle guard further comprising an elongate member having a through passage extending between a proximal end and a distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between the ready position and the retracted position, the elongate member having a length such that substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member and the distal section of at least one of the first and second arms disengages with the needle shaft and moves radially inward to cover the distal end of the elongate member, the elongate member being sufficiently rigid to restrict longitudinal movement of the needle with respect to the needle guard when the distal section of at least one of the first and second arms covers the distal end of the elongate member, wherein the distal section of the first arm comprises a first wall segment having a distal end, the first wall segment and mid-section of the first arm disposed at different angular orientations with respect to the needle, the first wall segment angled inwardly toward the needle, the distal section of the second arm comprises a second wall segment having a distal end, the second wall segment and mid-section of the second arm disposed at different angular orientations with respect to the needle, the second wall segment angled inwardly toward the needle, the distal ends of the first and second wall segments urged against opposite sides of the needle shaft when the needle is in the ready position, the distal end of the first wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base so that the first wall segment fully covers the distal end of the elongate member, the distal end of the second wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base to be positioned distal to and overlapping with the first wall segment.

40. An IV catheter assembly according to claim 39, wherein the distal end of the first wall segment comprises a first lip.

41. An IV catheter assembly according to claim 40, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the first lip to secure the distal section of the first arm to the distal end of the elongate member.

42. An IV catheter assembly according to claim 39, wherein the first wall segment and distal end of the elongate member co-operate to at least partially form a seal when the first wall segment is positioned to fully cover the distal end of the elongate member.

43. An IV catheter assembly according to claim 42, wherein one or both of the first wall segment and the distal end of the elongate member is surface treated to enhance the formation of the seal.

44. An IV catheter assembly according to claim 43, wherein one or both of the first wall segment and the distal end of the elongate member is coated with a sealing agent.

45. An IV catheter assembly according to claim 43, wherein the first wall segment comprises a first coating and the distal end of the elongate member comprises a second coating, the first and second coatings chemically reactive to form a seal when brought into contact with one another.

46. An IV catheter assembly according to claim 39, wherein the distal end of the elongate member comprises a conformable material.

47. An IV catheter assembly according to claim 39, wherein the first wall segment comprises a conformable material.

48. An IV catheter assembly according to claim 39, wherein each of the first wall segment and the distal end of the elongate member comprises a conformable material.

49. An IV catheter assembly comprising:

a catheter hub comprising a hollow body having a proximal end and a distal end, the hollow body defining an interior space;

a catheter having a proximal end and a distal end, the proximal end of the catheter coupled to the proximal end of the catheter hub;

a needle having a needle shaft and a distal tip, the needle moveable between a ready position and a retracted position, in the ready position the distal tip of the needle extending distally from the distal end of the catheter, in the retracted position the distal tip of the needle residing in a position proximal to the proximal end of the catheter, the needle shaft having a change in profile; and

a needle guard comprising an arm that extends distally from a base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized so that a portion of the base circumscribing the aperture engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard, the arm comprising a resilient material and having a proximal section, a midsection and a distal section, the distal section of the arm resides and is urged against a side of the needle shaft when the needle is in the ready position, the needle guard further comprising an elongate member having a through passage extending between a proximal end and a distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between the ready position and the retracted position, the elongate member having a length such that substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member and the distal section of the arm disengage with the needle shaft to move radially inward to cover the distal end of the elongate member, the elongate member being sufficiently rigid to restrict longitudinal movement of the needle with respect to the needle guard when the distal section of the arm covers the distal end of the elongate member, wherein the distal section of the arm comprises a wall segment having a distal end, the wall segment and mid-section of the arm disposed at different angular orientations with respect to the needle, the wall segment angled inwardly toward the needle, the distal end of the wall segment urged against a side of the needle shaft when the needle is in the ready position, the distal end of the wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base so that the wall segment fully covers the distal end of the elongate member.

50. An IV catheter assembly according to claim 49, wherein the distal end of the wall segment comprises a lip.

51. An IV catheter assembly according to claim 50, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the arm to the distal end of the elongate member.

52. An IV catheter assembly according to claim 49, wherein the wall segment and distal end of the elongate member co-operate to form a seal when the wall segment is positioned to fully cover the distal end of the elongate member.

53. An IV catheter assembly according to claim 52, wherein one or both of the wall segment and the distal end of the elongate member is surface treated to enhance the formation of the seal.

54. An IV catheter assembly according to claim 53, wherein one or both of the wall segment and the distal end of the elongate member is coated with a sealing agent.

55. An IV catheter assembly according to claim 53, wherein the wall segment comprises a first coating and the distal end of the elongate member comprises a second coating, the first and second coatings chemically reactive to form a seal when brought into contact with one another.

56. An IV catheter assembly according to claim 49, wherein the distal end of the elongate member comprises a conformable material.

57. An IV catheter assembly according to claim 49, wherein the first wall segment comprises a conformable material.

58. An IV catheter assembly according to claim 49, wherein each of the wall segment and the distal end of the elongate member comprises a conformable material.