Database system and method for industrial automation services

• US 8,768,716 B2
• Filed: 09/09/2005
• Issued: 07/01/2014
• Est. Priority Date: 07/13/2001
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Kreidler, Volker, Lagies, Knut, Mutscheller, Wolfgang
• Primary Examiner(s): Ouellette, Jonathan
• Assistant Examiner(s): THOMPSON, MICHAEL M
• Application Number:
  US11/223,695
• Publication Number:
  US 20060010006A1
• Time in Patent Office: 3,217 Days
• Field of Search: 705/1, 705/1.1, 705/500
• US Class Current: 705/1.1
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 2219/31156 Network structure, internet
• CPC Class Codes: G05B 2219/31282 Data acquisition, BDE MDE
• CPC Class Codes: G05B 2219/31418 NC program management, support, storage, distribution, version, update
• CPC Class Codes: G05B 2219/34039 Access central database through internet
• CPC Class Codes: G06Q 10/0637 Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
• CPC Class Codes: G06Q 30/0283 Price estimation or determination
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A host system generates and manages databases incorporating data gathered from a plurality of client automation systems, such as CNC machine tools. The data may include real-time data, and is captured from the client systems under supervision of software downloaded over a network from the host system to the client systems. The captured data is transmitted over the network to the host, which creates the databases. The databases preferably include a commercial database comprising data associated with customer owners or operators of the client automation system, as well as a technical database, comprising captured data, administrative and other data, organized by customer and client system. Captured data is preferably associated with the date of capture, providing for the creation of a historical database for given client equipment. With customer authorization, others, such as original equipment manufacturers, may access the captured data, for which they may be charged a fee.

Claims

1. A method for managing data relating to a provision of an automation-related service over a network to a customer having a facility comprising manufacturing equipment, the service being directed to the manufacturing equipment, the method comprising the steps of:

creating and storing a data structure corresponding to the provision of the automation-related service over the network to the manufacturing equipment;

storing in a first portion of the data structure data relating to an identity of the customer;

storing in a second portion of the data structure data relating to an identity of the service;

storing in a third portion of the data structure data relating to the measure of service;

processing the identity of the customer;

processing the identity of the automation-related service;

evaluating, by a server of an entity other than the customer, manufacturing equipment performance or automation-related services based on the identity of the customer, identity of the automation-related service, and historical manufacturing equipment data for the identified customer and automation-related service stored in the data structure;

providing a set of options for the automation-related service to the customer based on the evaluation;

receiving a selection from the customer from the set of options;

determining, by the server, that the selected option is an appropriate automation-related service for the customer, wherein if the automation-related service is not appropriate, then notifying the customer that the selected option is inappropriate;

responsive to determining that the selected option is appropriate, retrieving by the server software content based on the selection;

communicating the software content to the customer; and

associating, by the server, the communication of software content to the customer with the data structure;

responsive to communicating the software content to the customer, receiving, by the server, an indication that is manually triggered by the customer from the manufacturing equipment;

responsive to receiving the manually triggered indication, determining, by the server, that the customer is aware of an imminent activity associated with the selected software content at the manufacturing equipment to ensure the customer'"'"'s safety;

responsive to determining the customer'"'"'s awareness based on the manually triggered indication, receiving, real-time trace data from the manufacturing equipment; and

storing, in a fourth portion of the data structure, the real-time trace data from the manufacturing equipment.

2. The method according to claim 1, further comprising the step of computing a measure associated with the service provided to the manufacturer.

3. The method according to claim 1, further comprising the step of computing a price for the service as a function of the measured service.

4. The method according to claim 3, further comprising the step of receiving value based on the computed price.

5. The method according to claim 1, wherein the data relating to the measure of the service comprises billing data.

6. The method according to claim 1, further comprising the step of storing in the third portion of the data structure a code uniquely identifying the customer'"'"'s manufacturing equipment.

7. The method according to claim 1, wherein the data relating to the identity of the service comprises a transaction code.

8. The method according to claim 1, further comprising the step of storing in the third portion of the data structure machine configuration data relating to the customer'"'"'s manufacturing equipment.

9. The method according to claim 1, further comprising the step of storing in the third portion of the data structure machine configuration data from the customer'"'"'s manufacturing equipment.

10. The method according to claim 1, wherein the automation-related service provided to the customer and involving the manufacturing equipment is based upon data retrieved over the network from the manufacturing equipment.

11. The method according to claim 10, wherein the real-time trace data retrieved over the network from the manufacturing equipment is retrieved at least in partial response to computer instructions transmitted over the network to the manufacturing equipment.

12. The method according to claim 10, comprising the further step of permitting inspection of the real-time trace data by a manufacturer of the manufacturing equipment.

13. The method according to claim 10, comprising the further step of permitting inspection of the real-time trace data by the customer.

14. The method according to claim 13, comprising the further step of permitting inspection of the real-time trace data by a manufacturer of the manufacturing equipment.

15. The method according to claim 1, comprising the further step of storing in the third portion of the data structure data relating to the measure of automation-related service provided to the customer.

16. A method for managing data relating to a provision of an automation-related service to a customer having a facility comprising manufacturing equipment, the method comprising the steps of:

creating a data structure corresponding to the provision, over a network, of the automation-related service involving the manufacturing equipment;

storing in a first portion of the data structure data relating to an identity of the customer;

storing in a second portion of the data structure data relating to an identity of the automation-related service;

identifying a measure of the automation-related service provided to a manufacturer;

storing in a third portion of the data structure data relating to the measure of automation-related service provided to the customer;

processing the identity of the customer;

processing the identity of the automation-related service;

processing the measure of the automation-related service;

evaluating, by a server of an entity other than the customer, manufacturing equipment performance or automation-related services based on the identity of the customer, identity of the automation-related service, the measure of the automation-related service, and historical manufacturing equipment data for the identified customer and automation-related service stored in the data structure;

providing a set of options for the automation-related service to the customer based on the evaluation;

receiving a selection from the customer from the set of options;

determining, by the server, that the selected option is an appropriate automation-related service for the customer, wherein if the automation-related service is not appropriate, then notifying the user customer that the selected option is inappropriate;

responsive to determining that the selected option is appropriate, retrieving by the server software content based on the selection;

communicating the software content to the customer; and

associating, by the server, the communication of software content to the customer with the data structure;

responsive to communicating the software content to the customer, receiving, by the server, an indication that is manually triggered by the customer from the manufacturing equipment;

responsive to receiving the manually triggered indication, determining, by the server, that the customer is aware of an imminent activity associated with the selected software content at the manufacturing equipment to ensure the customer'"'"'s safety;

responsive to determining the customer'"'"'s awareness based on the manually triggered indication, receiving, real-time trace data from the manufacturing equipment; and

storing, in a fourth portion of the data structure, the real-time trace data from the manufacturing equipment.

17. The method according to claim 16, wherein the data relating to the measure of the service comprises billing data.

18. The method according to claim 16, further comprising the step of storing in the fourth portion of the data structure a code uniquely identifying the customer'"'"'s manufacturing equipment.

19. The method according to claim 16, wherein the data relating to the identity of the automation-related service comprises a transaction code.

20. The method according to claim 16, further comprising the step of storing in the fourth portion of the data structure machine configuration data relating to the customer'"'"'s manufacturing equipment.

21. The method according to claim 16, further comprising the step of storing, in the fourth portion of the data structure machine configuration data from the customer'"'"'s manufacturing equipment.

22. The method according to claim 16, wherein the automation-related service provided to the customer and involving the manufacturing equipment is based upon data retrieved over the network from the manufacturing equipment.

23. The method according to claim 22, wherein the data retrieved over the network from the manufacturing equipment is retrieved at least in partial response to computer instructions transmitted over the network to the customer'"'"'s manufacturing equipment.

24. The method according to claim 16, comprising the further step of permitting inspection of the real-time trace data by a manufacturer of the manufacturing equipment.

25. The method according to claim 16, further comprising the step of permitting inspection of the real-time trace data by the customer.

26. The method according to claim 25 comprising the further step of permitting inspection of the real-time trace data by a manufacturer of the manufacturing equipment.