Reed and weaving machine for weaving pattern formation in woven fabrics with additional pattern effects

• US 8,770,235 B2
• Filed: 08/08/2011
• Issued: 07/08/2014
• Est. Priority Date: 08/20/2010
• Status: Expired due to Fees

• Current Assignee: Lindauer Dornier GmbH (Peter Dornier Holding GmbH)
• Original Assignee: Lindauer Dornier GmbH (Peter Dornier Holding GmbH)
• Inventors: Wahhoud, Adnan, Czura, Peter, Arnold, Harald
• Primary Examiner(s): Muromoto, Jr., Bobby
• Application Number:
  US13/817,850
• Publication Number:
  US 20130153080A1
• Time in Patent Office: 1,065 Days
• Field of Search: 139/192, 139/50, 139/191, 139/11, 139/188.R, 139/435.6, 139/48, 139/1.E, 139/1.R, 139/46
• US Class Current: 139/192
• CPC Class Codes: D03C 7/06 Mechanisms having eyed needles for moving warp threads from side to side of other warp threads
• CPC Class Codes: D03D 31/00 Lappet, swivel or other looms for forming embroidery-like decoration on fabrics
• CPC Class Codes: D03D 47/263 Weft insertion and beat-up mechanisms
• CPC Class Codes: D03D 49/62 Reeds mounted on slay
• CPC Class Codes: D03D 49/68 Reeds or beat-up combs not mounted on the slay loose reed stop motion D03D51/42

Abstract

For producing woven fabrics with additional pattern effects, one or more effect threads are supplied substantially in the warp direction and are moved over neighboring warp threads in the weft direction, above a weft thread that is to be inserted, in various motion cycles of a weaving machine. Subsequently the effect threads are positioned below a subsequent weft thread, by submerging the effect threads into upwardly open reed gaps of a reed. To facilitate this, the reed includes first reed blades which, at their upper end, each include a sloping thread guide element projecting in the longitudinal direction of the reed, so as to at least partially extend over the upwardly facing opening of a neighboring reed gap. The reed further includes second reed blades having no such sloping thread guide elements. The guide elements guide the effect threads down into the proper reed gaps.

Claims

1. Reed (4) for a weaving machine with reed blades (5), that are aligned in a row in a longitudinal direction of the reed (4) by combination of their lower ends in a reed band (6) in such a manner that the upper ends of the reed blades (5) form one-sided upwardly open reed gaps (8), characterized in that several groups of reed blades (5) are present, whereby each reed blade (5) of a first group has on its upper end an insertion bevel (7) that faces in the longitudinal direction of the reed (4), and that is configured in such a manner that it at least partially covers the upwardly facing opening of a neighboring reed gap (8), and in that a second group of reed blades (5) which comprise no such insertion bevels (7) is present.

2. Reed (4) according to claim 1, characterized in that the upwardly facing opening of one or more open reed gaps (8) and the upper end of one or more reed blades (5) that belong to the second group are at least partially covered by the insertion bevel (7), which faces in the longitudinal direction of the reed (4), of a neighboring reed blade (5) that belongs to the first group.

3. A weaving reed for a weaving machine, comprising:

a reed base extending in a longitudinal direction, and

plural reed blades that comprise reed blade bodies respectively having first ends secured to said reed base and opposite second ends protruding away from said reed base in a blade direction;

wherein;

said reed blade bodies are arranged in a row and successively spaced from one another with respective successive reed gaps formed therebetween in said longitudinal direction along said reed base,

said reed gaps are open at gap openings at said second ends of said reed blade bodies,

said reed blades include first reed blades and second reed blades,

said first reed blades further comprise thread guide elements that project in said longitudinal direction away from said second ends of said reed blade bodies of said first reed blades so as to at least partially extend over said gap openings of said reed gaps adjacent on at least one side of said first reed blades, and

said second reed blades do not include such said thread guide elements.

4. The weaving reed according to claim 3, wherein said thread guide elements are sloping thread guide elements that each respectively have a sloping guide surface which slopes obliquely away from said second ends of said reed blade bodies in said longitudinal direction and in said blade direction away from said reed base.

5. The weaving reed according to claim 4, wherein said sloping guide surface has a planar triangular shape.

6. The weaving reed according to claim 4, wherein said sloping thread guide elements are pointed tapered extension tongues which extend at an angle from said second ends of said reed blade bodies of said first reed blades.

7. The weaving reed according to claim 3, wherein said thread guide elements are respectively bent at an angle from said reed blade bodies of said first reed blades at abrupt transitions at said second ends.

8. The weaving reed according to claim 3, wherein said thread guide elements transition to said reed blade bodies of said first reed blades respectively with a smooth rounded transition at said second ends.

9. The weaving reed according to claim 3, wherein said thread guide elements further project away from said second ends of said reed blade bodies of said first reed blades in a warp direction that is orthogonal to said longitudinal direction and said blade direction.

10. The weaving reed according to claim 3, wherein all of said thread guide elements project in a same single orientation in said longitudinal direction.

11. The weaving reed according to claim 3, wherein some of said thread guide elements project in a first orientation and others of said thread guide elements project in an opposite second orientation in said longitudinal direction.

12. The weaving reed according to claim 3, wherein said second reed blades terminate and are unsupported at said second ends of said reed blade bodies of said second reed blades.

13. The weaving reed according to claim 3, wherein said reed blades have a weft insertion channel formed extending along said longitudinal direction for an air jet weft insertion on an air jet loom.

14. The weaving reed according to claim 3, wherein said thread guide elements each respectively extend in said longitudinal direction over at least one said gap opening of at least one said reed gap and over said second end of at least one said second reed blade.

15. The weaving reed according to claim 3, wherein ones of said reed gaps adjacent to said first reed blades on a side thereof opposite said side to which said thread guide elements project do not have said thread guide elements extending over said gap openings thereof, and have a greater width in said longitudinal direction than said reed gaps over which said thread guide elements extend.

16. The weaving reed according to claim 3, wherein said first reed blades have a greater thickness than said second reed blades.

17. The weaving reed according to claim 3, wherein at least one of said second reed blades is respectively arranged between each successive two of said first reed blades.

18. The weaving reed according to claim 3, wherein at least one of said first reed blades and at least one of said second reed blades are arranged in succession in a pattern in a grouping of said reed blades, and said grouping is repeated successively along said reed to form a pattern repeat in said longitudinal direction.

19. A weaving machine comprising the weaving reed according to claim 3, and further comprising:

shedding elements configured and arranged to open and close successive sheds bounded by warp threads extending in a warp direction,

a weft insertion arrangement configured and arranged to insert successive weft threads into said sheds in a weft direction,

a beating arrangement that carries said weaving reed with said longitudinal direction thereof extending along said weft direction, and that is configured and arranged to beat said weaving reed between a beat-up position and a retracted position, wherein said reed in said beat-up position beats a respective one of said weft threads against a fabric edge being formed during a weaving operation, and

an effect thread guide arrangement configured and arranged to guide and move effect threads in said weft direction and in said blade direction,

wherein said reed is arranged so that said warp threads can extend in said warp direction through said reed gaps of said reed, and so that said effect thread guide arrangement can move said effect threads into and out of said reed gaps through said gap openings that do not have said thread guide elements of said first reed blades extending thereover.

20. The weaving machine according to claim 19, wherein said effect thread guide arrangement is movable in a plane located between said retracted position of said weaving reed and a location of said shedding elements.

21. A weaving reed comprising:

a reed base,

reed blades that are connected at bottom ends thereof to said reed base, and that protrude upwardly from said reed base, and that are spaced apart from one another with reed gaps therebetween along said reed base, and

thread guide elements provided at upper ends of only some of said reed blades, wherein each said thread guide element respectively includes a thread guide surface extending obliquely upwardly and laterally over a respective said reed gap adjacent to one side of a respective said reed blade on which said thread guide element is provided.