Width-adjusting device for conveyor corridor(s)

• US 8,770,392 B2
• Filed: 06/10/2010
• Issued: 07/08/2014
• Est. Priority Date: 06/11/2009
• Status: Active Grant

• Current Assignee: Sidel Participations (Tetra Laval Holdings BV)
• Original Assignee: Sidel Participations (Tetra Laval Holdings BV)
• Inventors: Berger, Julien, Perreard, Brice, Perrin, David
• Primary Examiner(s): Burgess, Ramya
• Assistant Examiner(s): RUSHIN, LESTER III
• Application Number:
  US13/377,726
• Publication Number:
  US 20120097505A1
• Time in Patent Office: 1,489 Days
• Field of Search: 198/836.3, 198813-815
• US Class Current: 198/836.3
• CPC Class Codes: B65G 21/16 for conveyors having endless load-carriers movable in curved paths
• CPC Class Codes: B65G 21/2072 Laterial guidance means
• CPC Class Codes: B65G 2201/0244 Bottles
• CPC Class Codes: B65G 2201/0247 Suspended bottles
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 74/18792 including worm

Abstract

The invention relates to a width-adjusting device for conveyor corridor(s), comprising a wide gear-reduction mechanism connected to the frame (5) of said conveyor, wherein said mechanism is arranged between the control shaft (12) and the wall(s) of said corridor. The device includes: a final drive capable of reverse operation and consisting of said control shaft (12) in the form of an endless screw and of a toothed wheel (11); and a system for controlling at least one of the walls of said corridor, consisting of an endless screw (13) and a nut, the endless screw being mobile or fixed relative to said toothed wheel (11). The shaft (12) of the final drive is a flexible shaft having a long length and engaging with the tension-retaining system (20) for absorbing the pulling and pushing forces in the rotation direction thereof.

Claims

1. A width-adjusting device for conveyor corridor(s), comprising a mechanism with high gear reduction integrally attached to a chassis of said conveyor, said mechanism being arranged between a control shaft and a wall or walls of said corridor and comprising:

a final drive offering irreversible operation, comprising;

—

said control shaft in the form of a first endless screw, and—

a toothed wheel,

a maneuvering system for maneuvering at least one of the walls of said corridor, comprising a second endless screw and a nut, said second endless screw being mobile or fixed relative to said toothed wheel.

2. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein said final drive operates with a ratio on the order of 1/40.

3. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein said control shaft is a flexible shaft, said control shaft comprising a central core having a diameter of approximately 4 mm onto which a metal wire having a diameter of approximately 2 mm is wound, said wire being held in place on said core by being tightly wound at a pitch of approximately 4 mm.

4. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein said control shaft is a long flexible shaft connected to at least one tensioning system for maintaining the tension of said flexible shaft, said tensioning system being arranged between an end of said flexible shaft and said chassis of the conveyor, to absorb pulling and pushing forces exerted on said flexible shaft according to the direction of rotation of said flexible shaft.

5. The width-adjusting device for conveyor corridor(s), according to claim 4, wherein said at least one tensioning system comprises a thrust bearing placed between a ferrule integrally attached to an end of said flexible shaft and a shoulder, said shoulder being on a tube which is mobile relative to said chassis of the conveyor and which is held in position by a pre-tensioned spring, so as to provide a compression displacement and an elongation displacement when there are no forces exerted on said flexible shaft.

6. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein said control shaft is maneuvered by a motor means and wherein the width-adjusting device comprises a control means for saving an adjustment set-point for the width of the corridor or corridors, and for actuating said motor means as a function of said adjustment set-point.

7. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein a motor for actuating said maneuvering system is positioned at the midpoint of a flexible control shaft or between two flexible control shafts which are very long, a free end of each of said flexible control shaft(s) being attached to a tensioning system.

8. The width-adjusting device for conveyor corridor(s), according to claim 1, wherein said final drive comprising a flexible control shaft and said toothed wheel engages in a gearbox and, between two consecutive gearboxes, said flexible control shaft is housed in a guiding protective cover, said cover having ends fitted into and/or attached to said corresponding gearboxes.

9. The width-adjusting device for conveyor corridor(s) according to claim 8, wherein said gearbox comprising:

two half-shells made of acetal material, machined and intended to be attached to said chassis of the conveyor,

a substantially cylindrical housing delimited by said half-shells when they are assembled, said housing being occupied by said toothed wheel,

a passage calibrated for said flexible control shaft and arranged in each of said half-shells, said calibrated passage being positioned orthogonally to an axis of said housing and tangential to said housing to allow the operation of said final drive comprising the flexible shaft and

said half-shells comprise cylindrical projections to guide and cover the threading of said second endless screw for maneuvering said rail(s), or wall(s), of the corridor(s).

10. A method for assembling a width-adjusting device for corridor(s), comprising

a mechanism with high gear reduction integrally attached to a chassis of said conveyor, said mechanism being arranged between a control shaft and a wall or walls of said corridor and comprising:

a final drive offering irreversible operation, comprising;

—

said control shaft in the form of a first endless screw, and—

a toothed wheel,

a maneuvering system for maneuvering at least one of the walls of said corridor, comprising a second endless screw and a nut, said second endless screw being mobile or fixed relative to said toothed wheel,

said final drive comprising a flexible control shaft and said toothed wheel engages in a gearbox and, between two consecutive gearboxes, said flexible control shaft is housed in a guiding protective cover, said cover having ends fitted into and/or attached to said corresponding gearboxes,

said gearbox comprising;

two half-shells machined and intended to be attached to said chassis of the conveyor,

a substantially cylindrical housing delimited by said half-shells when they are assembled, said housing being occupied by said toothed wheel,

a passage calibrated for said flexible control shaft and arranged in each of said half-shells, said calibrated passage being positioned orthogonally to an axis of said housing and tangential to said housing to allow the operation of said final drive and,—

said half-shells comprise cylindrical projections to guide and cover the threading of said second endless screw for maneuvering said wall(s), of the corridor(s) onto a single row or multi-row conveyor, said method comprising;

attaching one of said half-shells of each gearbox onto said chassis of said conveyor,

sizing said covers which extend between two gearboxes and slipping them onto the corresponding portion of said flexible control shaft,

placing in one of said half-shells said final drive comprising said flexible control shaft and said toothed wheel with said corresponding covers,

closing each gearbox by attaching the other half-shell to said half-shell already in place, and

connecting said flexible control shaft to a motor.

11. The method according to claim 10, wherein, in the case of an adjusting device in which said toothed wheel acts as a nut for said second endless screw that maneuvers the corresponding wall, said method also comprising, after having placed said final drive in a half-shell, positioning and installing said second endless screw in a pre-established position, by means of a stop or, a face at an end of a projection from said other half-shell and which can act as a reference surface.

12. A tension module associated with a flexible shaft which is long and is in the form of an endless screw, said flexible shaft being driven at one of its ends by a motor means in order to maneuver toothed wheels which actuate means for adjusting one or more of walls of conveyor corridor(s), said tension module being arranged at said free end of said flexible shaft and comprising a tensioning system comprising a thrust bearing placed between a ferrule integrally attached to said free end of said flexible shaft and a shoulder, said shoulder being on a tube centered around said flexible shaft and being mobile relative to a chassis of said conveyor while being held in position by a pre-tensioned spring, in a manner that provides a compression displacement and an elongation displacement when there are no forces exerted on said flexible shaft.