Sphere bar probe

• US 8,773,667 B2
• Filed: 01/18/2011
• Issued: 07/08/2014
• Est. Priority Date: 01/18/2010
• Status: Active Grant

• Current Assignee: Faro Technologies Incorporated
• Original Assignee: Faro Technologies Incorporated
• Inventors: Edmonds, Peter, Steffey, Kenneth
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): AKANBI, ISIAKA O
• Application Number:
  US13/008,763
• Publication Number:
  US 20110176145A1
• Time in Patent Office: 1,267 Days
• Field of Search: 356/601, 356/72, 359/529, 250/577
• US Class Current: 356/601
• CPC Class Codes: G01B 11/026 by measuring distance between sensor and object G01B11/0608 takes precedence
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01C 15/002 Active optical surveying means optical plumbing G01C15/105
• CPC Class Codes: G01S 17/42 Simultaneous measurement of distance and other co-ordinates indirect measurement G01S17/46
• CPC Class Codes: G01S 17/66 Tracking systems using electromagnetic waves other than radio waves

Abstract

Exemplary embodiments include a sphere bar probe apparatus, including a holder, a retroreflector disposed in the holder, a member having a first end and a second end, wherein the first end is attached to the holder and an end plate attached to the second end of the member.

Claims

1. A retroreflector probe adapter apparatus, comprising:

a spherically mounted retroreflector (SMR) having a cube-corner retroreflector embedded within a metal sphere, the metal sphere having a spherical surface, the spherical surface having a sphere center, the cube-corner retroreflector including three mutually perpendicular mirrors, the three mirrors intersecting in a common vertex point coincident with the sphere center; and

an adapter including a holder, an endplate, and a member,

the holder configured to receive the SMR, the endplate having a rounded outer surface with a radius of curvature R, the member having a first end attached to the holder and a second end attached to the endplate, wherein a distance from the center of the SMR, when received by the holder, to any point on the rounded outer surface of the endplate is equal to the radius of curvature R, the points on the rounded outer surface of the endplate lying on a virtual sphere having as its center the sphere center,

wherein the endplate is shaped as a segment of the virtual sphere to contact points to be measured on a surface.

2. The apparatus as claimed in claim 1 wherein the holder is an SMR nest.

3. The apparatus as claimed in claim 1 wherein the member is an elongate bar.

4. The apparatus as claimed in claim 1 wherein the member is an angled bar.

5. The apparatus as claimed in claim 1, wherein the endplate comprises an edge around its circumference and configured to provide tactile feedback to a user when the adapter is misaligned.

6. The apparatus as claimed in claim 5, wherein a distance from the center of the SMR to the edge of the endplate is greater than the radius of curvature R.

7. The apparatus as claimed in claim 1, wherein:

the member comprises an angled connector and an offset bar, a proximal end of the angled connector being connected to the holder, and a distal end of the angled connector being connected to a proximal end of the offset bar;

the endplate comprises an angled endplate connected to a distal end of the offset bar.

8. A method for measuring points with a laser tracker, the method comprising:

providing a retroreflector probe adapter apparatus, the retroreflector probe apparatus including a spherically mounted retroreflector (SMR) and an adapter, the SMR having a cube-corner retroreflector embedded within a metal sphere, the metal sphere having a spherical surface, the spherical surface having a sphere center, the cube-corner retroreflector including three mutually perpendicular mirrors, the three mirrors intersecting in a common vertex point coincident with the sphere center, the adapter including a holder, an endplate, and a member, the holder configured to receive the SMR, the endplate having a rounded outer surface with a radius of curvature R, the member having a first end attached to the holder and a second end attached to the endplate, wherein a distance from the center of the SMR, when received by the holder, to any point on the rounded outer surface of the endplate is equal to the radius of curvature R, the points on the rounded outer surface of the endplate lying on a virtual sphere having as its center the sphere center, wherein the endplate is shaped as a segment of the virtual sphere to contact points of interest to be measured on a surface;

identifying a plurality of points of interest hidden from a direct line of sight from the laser tracker;

receiving the SMR by the holder;

placing the rounded outer surface in contact with each of the plurality of points of interest;

measuring with the last tracker, for each of the plurality of points of interest, a distance and two angles from the laser tracker; and

determining three-dimensional coordinates of the plurality of points, the three-dimensional coordinates based at least in part on and the distance and the two angles measured for each of the plurality of points and the radius R.

9. The method as claimed in claim 8 wherein the holder is an SMR nest.

10. The method as claimed in claim 8 wherein the member is an elongate bar.

11. The method as claimed in claim 8 wherein the member is an angled bar.

12. The method as claimed in claim 8, wherein the second end has an electrical switch that detects tilting of the retroreflector probe adapter apparatus beyond a predefined limit.

13. The method as claimed in claim 8 wherein the second end has a flat surface that provides tactile feedback to a user when the retroreflector probe adapter apparatus is tilted beyond a predefined limit.