Method and system of submersible pump and motor performance testing

• US 8,776,617 B2
• Filed: 04/11/2011
• Issued: 07/15/2014
• Est. Priority Date: 04/11/2011
• Status: Active Grant

• Current Assignee: Gicon Pump & Equipment, Ltd.
• Original Assignee: Gicon Pump & Equipment, Ltd.
• Inventors: Durham, R. Mark, Grant, Gary D., Hensley, Ronald K., Sherrod, M. Bryan
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Hopkins, Brandi N
• Application Number:
  US13/083,728
• Publication Number:
  US 20120257989A1
• Time in Patent Office: 1,191 Days
• Field of Search: 738/620.8
• US Class Current: 73/862.08
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations

Abstract

Submersible pump and motor performance testing. At least some of the illustrative embodiments are methods including: coupling a torque meter between an electric motor and a pump; and submersing the torque meter, electric motor, and pump in water. During periods of time when the torque meter, electric motor and pump are submerged in the water, the method comprises: operating the pump and the electric motor; measuring pump performance; and simultaneously measuring electric motor performance.

Claims

1. A method comprising:

coupling a torque meter between an electric motor and a pump;

submersing the torque meter, electric motor, and pump in water, and during periods of time when the torque meter, electric motor and pump are submerged in the water;

operating the pump and the electric motor;

measuring pump performance; and

simultaneously

measuring electric motor performance.

2. The method of claim 1 wherein measuring pump performance further comprises, simultaneously:

measuring torque provided to the pump by the electric motor;

measuring rotational rate at input shaft of the pump;

measuring water pressure produced by the pump; and

measuring water flow produced by the pump.

3. The method of claim 1 wherein measuring submersible pump performance further comprises, simultaneously:

measuring rotational rate of an output shaft of the electric motor;

measuring torque provided by the electric motor; and

measuring electrical power provided to the electric motor.

4. The method of claim 1 further comprising, during periods of time when the torque meter is submersed in the water, providing a flow of fluid to a vessel within which the torque meter is located, the fluid flow through a supply line fluidly coupled to an interior volume of the vessel, and the flow of fluid causes a pressure within the vessel to be higher than water pressure outside the vessel.

5. The method of claim 4 wherein providing the flow of fluid further comprises providing at least one selected from the group consisting of:

air;

nitrogen;

argon; and

carbon dioxide.

6. The method of claim 4 further comprising monitoring fluid flow carried within a return line fluidly coupled to the interior volume of the vessel, the return line distinct from the supply line, and the monitoring during periods of time when the torque meter is submersed in the water.

7. The method of claim 1 wherein the pump defines a rotatable shaft, the torque meter defines a rotatable shaft, and the electric motor defines a rotatable shaft, and wherein operating the pump and the electric motor further comprises operating with the shafts in a substantially vertical orientation.

8. The method of claim 1 wherein submersing further comprises suspending the pump, torque meter, and electric motor in the water.

9. The method of claim 1 wherein measuring pump performance further comprises measuring at least one selected from the group consisting of:

head pressure;

fluid flow; and

power provided to the pump.

10. The method of claim 1 wherein measuring electric motor performance further comprises measuring at least one selected from the group consisting of:

voltage provided to the electric motor;

current drawn by the electric motor;

revolutions per unit time of a rotor of the electric motor;

torque provided by the rotor of the electric motor.

11. A system comprising:

a vessel that comprises;

a top portion that defines a top aperture;

a bottom portion that defines a bottom aperture;

a side wall coupled between the top portion and the bottom portion; and

an interior volume defined by the top portion, bottom portion, and the side wall;

a torque meter comprising a rotatable shaft, a first end of the rotatable shaft protruding through the top aperture, and a second end of the rotatable shaft protruding through the bottom aperture;

a first seal coupled between the first end of the rotatable shaft and the top aperture;

a second seal coupled between the second end of the rotatable shaft and the bottom aperture;

an aperture through the vessel through which electrical conductors protrude, the electrical conductors coupled to the torque meter; and

an aperture through the vessel through which a pressurizing fluid flows into the interior volume.

12. The system of claim 11 wherein the aperture through which the electric conductors protrude, and the aperture through which the pressurizing fluid flows, are the same aperture.

13. The system of claim 11 wherein the aperture through which the electrical conductors protrude comprises an electrical connector, wherein the electrical connector is watertight.

14. The system of claim 11 wherein the bottom portion further comprises a trough configured to drain to a drain aperture.

15. The system of claim 14 wherein the trough circumscribes the bottom aperture.

16. The system of claim 11 further comprising:

an upper bearing member coupled to the first end of the rotatable shaft; and

a lower bearing member coupled to the second end of the rotatable shaft.

17. The system of claim 11 further comprising:

wherein the torque meter further comprises a housing that surrounds the rotatable shaft; and

a stabilizing member coupled between the vessel and the housing, wherein the stabilizing member is configured to hold the housing rotationally stationary when the rotatable shaft is rotating.

18. A system comprising:

a water pump that defines a rotatable pump shaft and a stationary pump housing, the water pump submersed in water, and the pump shaft in a substantially vertical orientation;

an electric motor that defines a rotatable motor shaft and a stationary motor housing, the rotatable motor shaft coupled to the rotatable pump shaft, the electric motor submerged in the water below the water pump, and the rotatable motor shaft in a substantially vertical orientation;

a torque meter at least partially disposed within a sealed vessel, the vessel submersed in the water, and the torque meter comprising;

a rotatable torque meter shaft;

a first end of the torque meter shaft protrudes from the vessel and is coupled to the pump shaft; and

a second end of the torque meter shaft protrudes from the vessel and is coupled to the motor shaft such that torque provided by the electric motor is coupled to the pump shaft through the torque meter;

wherein the vessel is coupled between the stationary pump housing and the stationary motor housing.

19. The system of claim 18 wherein the vessel further comprises:

a top portion that defines a top aperture, the first end protrudes through the top aperture;

a bottom portion that defines a bottom aperture, the second end protrudes through the bottom aperture;

a side wall coupled between the top portion and the bottom portion; and

an interior volume defined by the top portion, bottom portion, and the side wall;

a first seal coupled between the first end of the torque meter shaft and the top aperture;

a second seal coupled between the second end of the torque meter shaft and the bottom aperture; and

a first aperture through the vessel through which electrical conductors pass, the electrical conductors coupled to the torque meter.

20. The system of claim 19 further comprising a pressurizing fluid that flows through the first aperture into the interior volume, wherein the pressurizing fluid causes the pressure within the interior volume to be greater than pressure of the water outside the vessel.

21. The system of claim 19 further comprising a second aperture through the vessel through which a pressurizing fluid flows into the interior volume, wherein the pressurizing fluid causes the pressure within the interior volume to be greater than pressure of the water outside the vessel.

22. The system of claim 19 wherein the first aperture comprises an electrical connector, and wherein the electrical connector is watertight.

23. The system of claim 19 wherein the bottom portion further comprises a trough that circumscribes the bottom aperture, the trough configured to drain to a drain aperture.

24. The system of claim 19 further comprising:

an upper bearing member disposed between the top aperture and the first end of the torque meter shaft; and

a lower bearing member disposed between the bottom aperture and the second end of the torque meter shaft.

25. The system of claim 19 further comprising:

wherein the torque meter further comprises a housing that surrounds the torque meter shaft;

a stabilizing member coupled between the vessel and the housing, wherein the stabilizing member is configured to hold the housing rotationally stationary when the torque meter shaft is rotating.