Pedicle screw extension for use in percutaneous spinal fixation

• US 8,777,954 B2
• Filed: 06/14/2012
• Issued: 07/15/2014
• Est. Priority Date: 06/18/2010
• Status: Active Grant

• Current Assignee: Spine Wave Incorporated
• Original Assignee: Spine Wave Incorporated
• Inventors: McLean, Scott
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): ECKMAN, MICHELLE CHRISTINE
• Application Number:
  US13/523,266
• Publication Number:
  US 20120253402A1
• Time in Patent Office: 761 Days
• Field of Search: 606/86.A, 606/99, 606/104, 606/308, 606246-279
• US Class Current: 606/86.A
• CPC Class Codes: A61B 17/7004 with a cross-section which varies along its length A61B17/7019 takes precedence
• CPC Class Codes: A61B 17/7011 Longitudinal element being non-straight, e.g. curved, angled or branched adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7076 for driving, positioning or assembling spinal clamps or bone anchors specially adapted for spinal fixation
• CPC Class Codes: A61B 17/7079 Tools requiring anchors to be already mounted on an implanted longitudinal or transverse element, e.g. where said element guides the anchor motion
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/7083 Tools for guidance or insertion of tethers, rod-to-anchor connectors, rod-to-rod connectors, or longitudinal elements
• CPC Class Codes: A61B 17/7085 for insertion of a longitudinal element down one or more hollow screw or hook extensions, i.e. at least a part of the element within an extension has a component of movement parallel to the extension's axis
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/8888 at its central region

Abstract

A bone screw extension assembly for use in placing a connecting rod percutaneously into tissue of a patient comprises a multi-axial bone screw and a screw extension releasably coupled to yoke of the bone screw. The screw extension includes coaxially disposed outer sleeve and inner sleeves that are movable axially relative to each other. A screw engaging member projects radially from the distal end of the inner sleeve and is configured to releasably engage an extension coupling surface on the inner surface of opposed upstanding arms of the yoke. A securement member including cooperative surfaces is defined adjacent the distal end of the inner and outer sleeves that is operable upon relative axial movement of the inner and outer sleeves to radially secure the sleeves together for minimization of splaying and to thereby maintain the engagement of the screw engaging member and the bone screw.

Claims

1. An anchor extension for releasably coupling to a spinal bone anchor, comprising:

an elongate hollow outer sleeve having a distal end and a proximal end;

an elongate hollow inner sleeve disposed within said outer sleeve and having a distal end and a proximal end and an inner surface and an outer surface, said outer sleeve and said inner sleeve being movable relative to each other;

an anchor engaging member projecting radially outwardly from the outer surface of the distal end of said inner sleeve for releasably engaging the bone anchor;

a securement member including cooperative interlocking engagement surfaces defined on and adjacent to the distal end of said inner sleeve and said outer sleeve operable upon relative movement of said inner sleeve and said outer sleeve to directly interlock with each other and radially secure said inner sleeve and said outer sleeve together against radial movement for minimization of splaying and to maintain the engagement of said anchor engaging member and said bone anchor; and

a lock between said inner sleeve and said outer sleeve separate and apart from said securement member and spaced proximally of said anchor engaging member operable in a first position to allow said relative movement between said outer sleeve and said inner sleeve and in a second position to prevent such relative movement.

2. The anchor extension of claim 1, wherein said anchor engaging member includes a flange.

3. The anchor extension of claim 1, wherein the outer sleeve and the inner sleeve are movable axially relative to each other and wherein said securement member is operable upon relative axial movement of said outer sleeve and said inner sleeve when said lock is in said first position.

4. The anchor extension of claim 3, wherein:

a cooperative surface of said securement member on said inner sleeve includes a flange extending radially outwardly from said inner sleeve; and

a cooperative surface of said securement member on said outer sleeve is defined by a recess formed in an inner surface of said outer sleeve.

5. The anchor extension of claim 4, wherein:

said securement member flange includes a lip projecting toward the proximal end of said inner sleeve; and

said securement member recess opens upwardly toward the distal end of said outer sleeve and is configured to receive said distally projecting lip of said securement member flange.

6. The anchor extension of claim 1, wherein said outer sleeve and said inner sleeve are movable rotationally relative to each other and wherein said securement member is operable upon relative rotational movement of said outer sleeve and said inner sleeve when said lock is in said first position.

7. An anchor extension for releasably coupling to a spinal bone anchor, comprising:

an elongate hollow outer sleeve having a distal end and a proximal end;

an elongate hollow inner sleeve disposed within said outer sleeve and having a distal end and a proximal end and an inner surface and an outer surface, said inner sleeve comprising a pair of opposing flexible arms at the distal end thereof, said outer sleeve and said inner sleeve being movable axially relative to each other;

an anchor engaging member projecting radially outwardly from the outer surface of each flexible arm at the distal end of said inner sleeve for releasably engaging the bone anchor; and

a securement member including cooperative interlocking engagement surfaces defined on and adjacent to the distal end of said inner sleeve and said outer sleeve operable upon relative movement of said inner sleeve and said outer sleeve in a first axial direction to directly interlock with each other and radially secure said inner sleeve and said outer sleeve together against radial movement for minimization of splaying and to maintain the engagement of said anchor engaging member and said bone anchor; and

a release structure between said inner sleeve and said outer sleeve separate and apart from said securement member and spaced proximally of said anchor engaging member operable upon relative movement of said inner sleeve and said outer sleeve in a second axial direction opposite said first axial direction to move said anchor engaging member radially inwardly to cause separation of said anchor engaging member from said bone anchor.

8. The anchor extension of claim 7, wherein:

a cooperative surface of said securement member on said inner sleeve includes a flange extending radially outwardly from said inner sleeve; and

a cooperative surface of said securement member on said outer sleeve is defined by a recess formed in an inner surface of said outer sleeve.

9. The anchor extension of claim 8, wherein:

said securement member flange includes a lip projecting toward the proximal end of said inner sleeve; and

said securement member recess opens upwardly toward the distal end of said outer sleeve and is configured to receive said distally projecting lip of said securement member flange.

10. The anchor extension of claim 7, wherein a pair of opposing slots extends between said flexible arms, said slots opening at the distal end of said inner sleeve and extending for a length proximally.

11. A bone screw extension assembly for use in placing a connecting rod percutaneously into tissue of a patient, comprising:

a multi-axial bone screw including a shaft having a threaded screw portion and a yoke articulatingly attached to said shaft, said yoke having an exterior surface and a slot therethrough for receiving a connecting rod, said slot defined by a pair of upstanding arms having opposed interior surfaces, said yoke including an extension coupling surface;

a screw extension releasably coupled to yoke of said bone screw, said screw extension including an elongate hollow outer sleeve having a distal end and a proximal end and an elongate hollow inner sleeve disposed within said outer sleeve and having a distal end and a proximal end and an inner surface and an outer surface, said outer sleeve and said inner sleeve being coupled together in a manner prior to said screw extension being releasbly coupled to said yoke that allows axial but not rotational movement relative to each other; and

a screw engaging member projecting radially outwardly from the outer surface of the distal end of said inner sleeve and configured to flexibly engage said extension coupling surface upon axial movement of said inner sleeve into contact with said bone screw while said inner sleeve is coupled together with said outer sleeve; and

a securement member including cooperative interlocking engagement surfaces defined on and adjacent to the distal end of said inner sleeve and said outer sleeve operable upon relative movement of said inner sleeve and said outer sleeve in a first axial direction to directly interlock with each other and radially secure said inner sleeve and said outer sleeve together against radial movement for minimization of splaying and to maintain the engagement of said screw engaging member and said bone screw.

12. The bone screw extension assembly of claim 11, wherein said inner sleeve comprises a pair of opposing flexible arms at the distal end thereof and wherein a screw engaging member is disposed on each flexible arm.

13. The bone screw extension assembly of claim 12, wherein each said screw engaging member includes a flange.

14. The bone screw extension assembly of claim 13, wherein:

a cooperative surface of said securement member on said inner sleeve includes a flange extending radially outwardly from said inner sleeve; and

a cooperative surface of said securement member on said outer sleeve is defined by a recess formed in an inner surface of said outer sleeve.

15. The bone screw extension assembly of claim 14, wherein:

said flange includes a lip projecting toward the proximal end of said inner sleeve; and

said recess opens upwardly toward the distal end of said outer sleeve and is configured to receive said distally projecting lip of said flange.

16. The bone screw extension assembly of claim 15, wherein each of the upstanding arms of said yoke includes an interior surface and wherein an extension coupling surface of said yoke is disposed on each of said interior surfaces, one of each of said screw engaging members being releasably engaged respectively with one of said extension coupling surfaces on each of said upstanding arms.

17. The bone screw extension assembly of claim 16, wherein each of said extension coupling surfaces of said yoke is defined by an undercut extending radially into each said interior surface of said upstanding arms, each said undercut being configured to receive the flange of a respective screw engaging member.

18. The bone screw extension assembly of claim 17, wherein:

said outer sleeve includes a perimetric sidewall defining a bore through which said inner sleeve extends; and

a pair of opposing slots is formed through said sidewall, each opening at the distal end of said outer sleeve and extending for a length proximally of said interlocking engagement surfaces thereon, said slots of said outer sleeve being aligned with the slot of said yoke.

19. The bone screw extension assembly of claim 18, wherein:

said inner sleeve includes a perimetric sidewall defining a bore; and

a pair of opposing slots extends between said flexible arms, each of said slots opening at the distal end of said inner sleeve and extending for a length proximally of said interlocking engagement surfaces thereon.

20. The bone screw extension assembly of claim 19, wherein said screw extension is coupled to said yoke upon the axial movement of said outer sleeve relative to said inner sleeve, and wherein said screw engaging flanges on the flexible arms are movable radially outwardly into the undercuts in the interior surfaces of said upstanding arms, and the slots of said inner sleeve are aligned with the slots of said outer sleeve and the slot of said yoke in a manner to receive a connecting rod.

21. The bone screw extension assembly of claim 18, wherein said outer sleeve further comprises a persuader coupling member on an exterior surface thereof for releasably coupling a rod persuader.

22. The bone screw extension assembly of claim 21, wherein said persuader coupling member is disposed on said extension at an orientation between said extension slots.

23. The bone screw extension assembly of claim 21, wherein said extension includes a pair of persuader coupling members oppositely arranged thereon and oriented approximately ninety degrees with respect to said extension slots for selective coupling of said rod persuader on opposite sides of said extension.

24. The bone screw extension assembly of claim 12, further comprising a lock between said outer sleeve and said inner sleeve separate and apart from said securement member and spaced proximally of said screw engaging member operable in a first position to allow said relative axial movement between said outer sleeve and said inner sleeve and in a second position to prevent such relative axial movement.

25. The bone screw extension assembly of claim 24, wherein said lock includes a pair or flexible fingers projecting from the proximal end of said inner sleeve.

26. The bone screw extension assembly of claim 24, further comprising a release structure between said inner sleeve and said outer sleeve separate and apart from said securement member and spaced proximally of said screw engaging member operable upon relative movement of said inner sleeve and said outer sleeve in a second axial direction opposite said first axial direction when said lock is in said first position to move said screw engaging member radially inwardly to cause separation of said anchor engaging member from said bone anchor.

27. The bone screw extension assembly of claim 26, wherein said release structure comprises a biasing member including cooperative surfaces defined between said inner sleeve and said outer sleeve and operable upon relative axial movement of said inner sleeve and said outer sleeve in said second axial direction to bias said opposing flexible arms radially inwardly.

28. The bone screw assembly of claim 27, wherein said biasing member includes a cam element on the inner surface of said outer sleeve projecting radially toward said inner sleeve.