Proximity switch

• US 8,779,778 B2
• Filed: 04/27/2010
• Issued: 07/15/2014
• Est. Priority Date: 04/28/2009
• Status: Active Grant

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Nakayama, Teruyuki, Higuchi, Toshiyuki, Kamisono, Daichi, Nishiuchi, Satoshi, Okamoto, Kazunori
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): RIOS RUSSO, RAUL J
• Application Number:
  US13/257,902
• Publication Number:
  US 20120032690A1
• Time in Patent Office: 1,540 Days
• Field of Search: 324/629, 324/633, 324/658, 324/207.12, 324/207.15, 324/207.16, 324/207.17, 324/207.26, 324/260, 324654-657, 340/572.1, 340/572.2, 340/522, 340/552, 340/553, 340/554, 340/545.1, 331/65, 331/74
• US Class Current: 324/629
• CPC Class Codes: G01B 7/046 using magnetic means
• CPC Class Codes: H03K 17/94 characterised by the way in which the control signals are generated
• CPC Class Codes: H03K 17/945 Proximity switches H03K17/96 takes precedence
• CPC Class Codes: H03K 17/95 using a magnetic detector
• CPC Class Codes: H03K 17/9502 Measures for increasing reliability
• CPC Class Codes: H03K 17/97 using a magnetic movable element
• CPC Class Codes: H03K 2017/9706 Inductive element
• CPC Class Codes: H03K 2217/958 involving transponders
• CPC Class Codes: H03K 2217/960755 Constructional details of capacitive touch and proximity switches

Abstract

Disclosed is a proximity switch provided with an actuator unit and a sensor unit. The sensor unit is provided with an antenna coil, a transmitting circuit which transmits electromagnetic waves at a constant frequency to the antenna coil, a receiving circuit which detects external signals received by means of the antenna coil, and control circuits. The actuator unit is provided with an antenna coil, a power supply circuit which rectifies an electromotive force generated in the antenna coil, and a signal processing circuit which receives power supply from the power supply circuit, performs frequency-dividing to the signals received by means of the antenna coil, and transmits the signals from the antenna coil after the frequency-dividing. The control circuit of the sensor unit has memory for registering the frequency of the signals transmitted from the actuator unit. The control circuit determines whether the actuator unit is in proximity to the sensor unit or not by checking the received signals detected by means of the receiving circuit with the operations of the transmitting circuit and the frequency registered in the memory.

Claims

1. A proximity switch comprising an actuator unit to be attached to an object, and a sensor unit for detecting the actuator unit without contact and for outputting a signal indicating said detection, the actuator unit comprising a first antenna coil, and the sensor unit comprising a second antenna coil;

wherein

the sensor unit comprises a transmitting circuit for driving the second antenna coil to transmit an electromagnetic wave at a constant frequency and a receiving circuit for detecting an external signal received by the second antenna coil, the transmitting circuit and the receiving circuit being connected to the second antenna;

the actuator unit comprises a power supply circuit for rectifying an electromotive force generated in the first antenna coil from the first antenna coil to produce power, and a signal processing circuit for frequency-dividing a signal received by the first antenna coil, the frequency-divided signal being transmitted by the first antenna coil and the power supply circuit and the signal processing circuit being connected to the first antenna coil; and

the sensor unit comprises a control circuit having a memory for registering a frequency of the frequency-divided signal transmitted from the actuator unit, the control circuit checking the external signal detected by the receiving circuit with operation of the transmitting circuit and the frequency registered in the memory, while controlling the operation of the transmitting circuit, to determine proximity of the actuator unit to the sensor unit.

2. The proximity switch according to claim 1, wherein

the signal processing circuit of the actuator unit comprises a counter circuit for frequency dividing the signal received by the first antenna coil,

the actuator unit is adapted to amplitude modulate an electromagnetic wave in the first antenna coil in accordance with the frequency-divided signal output from the counter circuit;

and

the receiving circuit of the sensor unit comprises a detector circuit for detecting an envelope curve of the signal flowing in the second antenna coil.

3. The proximity switch according to claim 1, wherein the control circuit of the sensor unit alternately enables and disables the transmitting circuit for constant periods, and determines when a frequency of the external signal detected by the receiving circuit during enablement of the transmitting circuit matches the frequency registered in the memory and when the receiving circuit does not detect level change in the external signal during disablement of the transmitting circuit as a condition for determining proximity of the actuator unit to the sensor unit.

4. The proximity switch according to claim 1, wherein

the actuator unit is adapted to change a frequency-dividing ratio of the signal processing circuit;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting a frequency from a signal detected by the receiving circuit during operation of the transmitting circuit under a predetermined condition and registering the detected frequency in the memory.

5. The proximity switch according to claim 1, wherein

one of a plurality of actuator units having signal processing circuits with different frequency-dividing ratios is selected;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting and storing in the memory, a frequency from a signal detected by the receiving circuit.

6. The proximity switch according to claim 2, wherein the control circuit of the sensor unit alternately enables and disables the transmitting circuit for constant periods, and determines when a frequency of the external signal detected by the receiving circuit during enablement of the transmitting circuit matches the frequency registered in the memory and when the receiving circuit does not detect level change in the external signal during disablement of the transmitting circuit as a condition for determining proximity of the actuator unit to the sensor unit.

7. The proximity switch according to claim 2, wherein

the actuator unit is adapted to change a frequency-dividing ratio of the signal processing circuit;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting a frequency from a signal detected by the receiving circuit during operation of the transmitting circuit under a predetermined condition and registering the detected frequency in the memory.

8. The proximity switch according to claim 3, wherein

the actuator unit is adapted to change a frequency-dividing ratio of the signal processing circuit;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting a frequency from a signal detected by the receiving circuit during operation of the transmitting circuit under a predetermined condition and registering the detected frequency in the memory.

9. The proximity switch according to claim 6, wherein

the actuator unit is adapted to change a frequency-dividing ratio of the signal processing circuit;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting a frequency from a signal detected by the receiving circuit during operation of the transmitting circuit under a predetermined condition and registering the detected frequency in the memory.

10. The proximity switch according to claim 2, wherein

one of a plurality of actuator units having signal processing circuits with different frequency-dividing ratios is selected;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting and storing in the memory, a frequency from a signal detected by the receiving circuit.

11. The proximity switch according to claim 3, wherein

one of a plurality of actuator units having signal processing circuits with different frequency-dividing ratio is selected;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting and storing in the memory, a frequency from a signal detected by the receiving circuit.

12. The proximity switch according to claim 6, wherein

one of a plurality of actuator units having signal processing circuits with different frequency-dividing ratio is selected;

and

the control circuit of the sensor unit further includes a registration processing unit for detecting and storing in the memory, a frequency from a signal detected by the receiving circuit.