Remote communications diagnostics using analog data analysis

• US 8,780,726 B2
• Filed: 01/10/2006
• Issued: 07/15/2014
• Est. Priority Date: 01/10/2006
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Anglin, Mark, Majewski, Joseph
• Primary Examiner(s): Rinehart, Mark
• Assistant Examiner(s): ANWAR, MOHAMMAD S
• Application Number:
  US11/306,758
• Publication Number:
  US 20070159978A1
• Time in Patent Office: 3,108 Days
• Field of Search: 370/241, 374/141, 374/143, 340/310.12, 340/310.16, 700/278
• US Class Current: 370/241
• CPC Class Codes: H04L 41/0663 Performing the actions predefined by failover planning, e.g. switching to standby network elements

Abstract

Systems and methods for remotely diagnosing problems across the communications lines of an environmental control network using analog data analysis are disclosed. An illustrative system can include an executive controller, a communications bus including a number of communications lines connecting the controller to one or more slave modules, an analog-to-digital converter, and a diagnostics module for diagnosing problems on one or more of the communications lines from a remote location. The analog input lines for the analog-to-digital converter can be connected to the communications lines and one or more other sources. The diagnostics module can include various diagnostic tools that can be used to diagnose problems occurring across the communications lines as well as to determine other information about the system.

Claims

1. A method of remotely diagnosing a problem with an environmental control system installed within a building or structure, the environmental control system including an executive controller for at least in part controlling an HVAC system, the executive controller further configured to exchange digital data on a communications bus back and forth between the executive controller and at least one thermostat module, the method comprising the steps of:

having two or more analog input lines of an analog-to-digital converter connected to two or more corresponding communications lines of the communications bus;

converting each of the analog signals transmitted over the two or more communication lines into a corresponding digitized output signal using the analog-to-digital converter;

transmitting one or more of the digitized output signals to a remote workstation located remotely from the building and/or structure, and displaying the one or more digitized output signals on a display of the remote workstation; and

diagnosing a problem from the remote location using the digitized output signals that are displayed on the display.

2. The method of claim 1, wherein said communications bus is a differential communications bus.

3. The method of claim 1, wherein the converting, transmitting and diagnosing steps are performed without halting digital communications across the communications lines.

4. The method of claim 1, wherein the converting, transmitting and diagnosing steps are performed after halting digital communications across the communications lines.

5. The method of claim 1, wherein said step of diagnosing the problem is accomplished at least in part automatically with an algorithm or routine of a diagnostics module running on the remote workstation.

6. The method of claim 1, wherein said step of diagnosing a problem includes displaying a number of graphical traces on the display representing the digitized output signals, and the diagnosing step includes performing a measurement on at least a portion of the graphical traces at the remote location.

7. The method of claim 1, further comprising the steps of:

sampling and holding the analog signals received from each analog input line until the analog signal is converted to a corresponding digitized output signal.

8. The method of claim 1, further comprising the steps of:

having one or more analog input lines of the analog-to-digital converter connected to at least one source not connected to the communications bus; and

monitoring one or more parameters of the environmental control system using analog signals produced from said at least one source.

9. The method of claim 8, wherein said at least one source includes an unregulated power source signal.

10. The method of claim 8, wherein said at least one source includes a temperature sensor.

11. The method of claim 1, wherein said environmental control system includes an HVAC system.

12. The method of claim 1, wherein said environmental control system includes a refrigeration system.

13. The method of claim 1, wherein said executive controller is a building executive controller.

14. A method of remotely diagnosing a problem across a communications bus of an environmental control system installed within a building or structure, the environmental control system including an executive controller for an HVAC system installed within the building or structure that is configured to exchange digital data on the communications bus with one or more slave modules, the method comprising the steps of:

having two or more analog input lines of an analog-to-digital converter connected to a corresponding number of communications lines of the communications bus, wherein the analog-to-digital converter is configured to convert each of the analog signals transmitted over the communication lines into a corresponding digitized output signal;

transmitting one or more of the digitized output signals to a remote computer located remotely from the building and/or structure, and displaying the one or more digitized output signals on a display of the remote computer in the form of one or more graphical traces;

wherein the executive controller is configured to allow an operator to interact with the executive controller of the HVAC system and/or the one or more slave modules via the remote computer; and

the executive controller is further configured to allow a user to view the one or more graphical traces on the display of the remote computer, and to assist in remotely diagnosing a problem with one or more of the communications lines using information displayed on the display of the remote computer.

15. The method of claim 14, further comprising:

storing the digitized output signals from the analog-to-digital converter into a memory;

recalling the stored digitized output signals for one or more of the communications lines upon the detection of a problem on the communications bus; and

diagnosing a problem on one or more of the communications lines using the recalled digitized output signals.

16. A system for diagnosing problems across one or more of a number of communications lines of an environmental control network installed within a building or structure, the system comprising:

an executive controller for controlling at least part of an HVAC system;

a communications bus including the number of communications lines, the number of communication lines connecting the executive controller to one or more thermostat modules and/or input/output modules, the communications bus configured to exchange digital data back and forth between the executive controller and the one or more thermostat modules and/or input/output modules;

an analog-to-digital converter having a number of analog input lines each connected to one of the number of communications lines of said bus, said analog-to-digital converter configured to convert each of the analog signals transmitted over the communications lines into a corresponding digitized output signal;

the executive controller is configured to allow an operator to interact with at least one of the executive controller, the thermostat module(s) and the input/output module(s) via a remote workstation located at a location away from the building or structure; and

the executive controller is further configured to transmitting one or more of the digitized output signals to the remote workstation, and to assist the operating in diagnosing problems indicated by one or more of the number of communications lines from the remote workstation.

17. The system of claim 16, wherein said communications bus is an RS-485 communications bus.

18. The system of claim 16, wherein the executive controller is configured to run an algorithm or routine for automatically diagnosing at least some problems indicated by one or more of the communications lines.

19. The system of claim 16, wherein the executive controller includes a built-in diagnostics module for diagnosing at least some problems indicated by one or more of the communications lines.

20. The system of claim 19, wherein said one or more digitized output signals are displayed as graphical traces on the display of the remote workstation.

21. The system of claim 20, wherein said remote workstation includes a thin client used for communicating with the executive controller.

22. The system of claim 21, wherein said thin client includes a web-based browser.

23. The system of claim 16, further comprising a memory unit for storing the digitized output signals from the analog-to-digital converter.

24. An executive building controller configured to be located within a building or structure for controlling at least part of an HVAC system, and for communicating with one or more HVAC modules over a communications bus having a number of communications lines, the executive building controller comprising:

a processor;

a communications block for communicating with the one or more HVAC modules over the communications bus;

an analog-to-digital converter including a number of analog input lines to be connected to the communications lines, the analog-to-digital converter configured to convert each of the analog signals transmitted over the communication lines of the communications bus into a corresponding digitized output signal;

a memory unit for storing the digitized output signals from the analog-to-digital converter; and

an output block for outputting the digitized output signals stored in the memory to a remote computer located at a remote location outside and away from the building or structure, wherein the executive controller is configured to allow an operator of the remote computer to interactively control the executive building controller and to view the digitized output signals that result from such interactive control.