Utility cutter

• US 8,782,909 B1
• Filed: 02/12/2013
• Issued: 07/22/2014
• Est. Priority Date: 02/12/2013
• Status: Expired due to Fees

• Current Assignee: ADCO Products Incorporated (Republic Services Incorporated)
• Original Assignee: ADCO Products Incorporated (Republic Services Incorporated)
• Inventors: Davis, Raymond E., Hampton, Clifton Glenn
• Primary Examiner(s): FLORES SANCHEZ, OMAR
• Application Number:
  US13/765,371
• Publication Number:
  US 20140224087A1
• Time in Patent Office: 525 Days
• Field of Search: 302/80, 302/94, 303/17, 303/14, 303/20, 30/2, 302/93
• US Class Current: 30/280
• CPC Class Codes: B26B 1/08 with sliding blade with detachable blades B26B5/001
• CPC Class Codes: B26B 29/02 Guards or sheaths for knives
• CPC Class Codes: B26B 3/08 specially adapted for cutting cardboard, or wall, floor, or like covering materials
• CPC Class Codes: B26B 5/00 Hand knives with one or more detachable blades
• CPC Class Codes: B26B 5/001 with blades being slid out of handle immediately prior to use
• CPC Class Codes: B26B 5/003 comprising retraction means for the blade or the blade holder
• CPC Class Codes: B26B 5/005 specially adapted for cutting cardboard, or wall, floor or like covering materials
• CPC Class Codes: B26D 3/00 Cutting work characterised by the nature of the cut made; Apparatus therefor
• CPC Class Codes: B62D 3/00 Steering gears power assisted or power driven B62D5/00; steering linkages B62D7/00; for non-deflectable wheels B62D11/00; gearing in general F16H
• CPC Class Codes: Y10T 83/05 With reorientation of tool between cuts
• CPC Class Codes: Y10T 83/0524 Plural cutting steps
• CPC Class Codes: Y10T 83/0605 Cut advances across work surface

Abstract

A knife includes a handle that includes a gripping surface; a blade slide positioned in a recess of the handle that extends from an opening of the handle through a cavity within the handle; a blade coupled to the blade slide near a proximal end of the blade and extending through the recess and into the opening when the blade slide is in the retracted position; and a guide coupled to the blade near a distal end of the blade opposite the proximal end, the guide including a contoured surface configured to engage a workpiece to extend the blade slide a distance from the retracted position to an extended position such that the blade is extended from the opening of the handle, the blade slide biased to move from the extended position to the retracted position.

Claims

1. A method, comprising:

receiving a material in a gap between a blade of a knife and a guide of the knife that is coupled to the blade near a proximal end of the blade, the blade coupled to a blade shuttle near a distal end of the blade;

extending, solely through engagement of the material with the guide, the blade a distance away from the handle of the knife greater than the gap;

exerting a compressive force on the material by the guide and a surface of a handle of the knife, by biasing the guide toward the surface of the handle with a biasing member that exerts a force on the blade shuttle; and

slicing the material with a cutting edge of the blade.

2. A method for slicing a material, comprising:

engaging a first material with a guide coupled to a blade of a knife, the blade coupled to a blade slide biased to move the blade to a safe position substantially enclosed within a housing of the knife;

extending, through engagement of the first material with the guide, the blade a first distance away from the housing of the knife from the safe position to a first cutting position;

engaging the first material with the blade to slice the first material;

disengaging the blade from the first material; and

based on a user of the knife disengaging the guide or the blade from the first material, biasing the blade slide to move the blade from the first cutting position towards the safe position by urging the blade slide from the first cutting position towards the safe position by a spring.

3. The method of claim 2, further comprising:

engaging a second material with the guide, the second material comprising a different thickness than the first material; and

extending, through engagement of the second material with the guide, the blade a second distance away from the housing of the knife from the safe position to a second cutting position, the second distance different than the first distance.

4. The method of claim 3, further comprising:

engaging the second material with the blade to slice the second material;

disengaging the blade from the second material; and

based on disengagement of the blade from the second material, biasing the blade slide to move the blade from the second cutting position towards the safe position.

5. The method of claim 3, wherein the first and second distances are based on the relative thicknesses of the first and second materials.

6. The method of claim 2, wherein engaging a first material with a guide coupled to a blade of a knife comprises engaging the first material with a pointed edge of the guide to penetrate the first material.

7. The method of claim 2, wherein urging the blade slide from the first cutting position towards the safe position by a spring comprises urging the blade slide from the first cutting position towards the safe position with a substantially constant spring force.

8. The method of claim 2, wherein urging the blade slide from the first cutting position towards the safe position by a spring comprises urging the blade slide from the first cutting position towards the safe position without user action.

9. The method of claim 7, wherein engaging the first material with the blade to slice the first material comprises slicing the first material in a first direction with a first cutting edge of the blade, the method further comprising:

engaging the first material with the guide;

extending, through engagement of the first material with the guide, the blade the first distance away from the housing of the knife from the safe position to the first cutting position; and

engaging the first material with the blade to slice the first material in a second direction different than the first direction with a second cutting edge of the blade.

10. The method of claim 2, further comprising slicing a flexible material with a slicing edge of the housing of the knife.

35. The method of claim 2, wherein extending the blade comprises extending, solely through engagement of the first material with the guide, the blade a first distance away from the housing of the knife from the safe position to a first cutting position.

11. A method, comprising:

receiving a material in a gap between a blade of a knife and a guide of the knife that is coupled to the blade near a proximal end of the blade, the blade coupled to a blade shuttle near a distal end of the blade;

extending, through engagement of the material with the guide, the blade a distance away from the handle of the knife greater than the gap;

exerting a compressive force on the material, that is compressed between the guide and a surface of a handle of the knife, by biasing the guide toward the surface of the handle with a biasing member that exerts a force on the blade shuttle; and

slicing the material with a cutting edge of the blade.

12. The method of claim 11 further comprising:

engaging another material with the guide;

extending, through engagement of the other material with the guide, the blade a second distance away from the handle of the knife greater than the gap;

engaging the other material with the blade to slice the other material;

disengaging the blade from the material; and

based on disengagement of the blade from the material, biasing the blade shuttle to move into a retracted position where the guide is spaced apart from the knife by the gap.

13. The method of claim 11, wherein the distance is based on a thickness of the material.

14. The method of claim 12, wherein engaging another material with the guide comprises engaging the other material with a pointed edge of the guide to penetrate the other material.

15. The method of claim 12, wherein biasing the blade shuttle to move into a retracted position comprises biasing the blade shuttle to move into the retracted position without user action.

17. The method of claim 11, wherein extending the blade comprises extending, solely through engagement of the material with the guide, the blade a distance away from the handle of the knife greater than the gap.

16. A knife, comprising:

a handle that comprises a gripping surface;

a blade slide positioned in a recess of the handle that extends from an opening of the handle;

a blade coupled to the blade slide near a proximal end of the blade and extending through the recess and into the opening when the blade slide is in a retracted position;

a guide coupled to the blade near a distal end of the blade opposite the proximal end, the guide comprising a contoured surface configured to engage a workpiece to extend the blade slide a distance from the retracted position to an extended position such that the blade is extended from the opening of the handle, the blade slide biased to move from the extended position to the retracted position; and

a biasing member in contact with the blade slide, the biasing member configured to exert a substantially constant force on the blade slide to bias the blade slide into the retracted position based on disengagement of the guide or blade with the workpiece.

22. The knife of claim 16, wherein the biasing member is positioned in a trough in the recess and constrained at one end by a wall of the trough and at an opposite end by stops of the blade slide, and exerts the substantially constant force against the stops of the blade side to bias the blade slide in a direction opposite the guide.

23. The knife of claim 16, wherein the guide comprises at least one pointed edge along the contoured surface, the pointed edge configured to engage the workpiece.

24. The knife of claim 16, wherein the biasing member comprises a first biasing member, the knife further comprising a second biasing member in contact with the blade slide, the second biasing member configured to exert the substantially constant force on the blade slide to bias the slide into the retracted position.

25. The knife of claim 24, wherein at least one of the first or second biasing members comprises a spring.

26. The knife of claim 24, wherein at least one of the first or second biasing members is at least partially enclosed within the recess, the knife further comprising a cover coupled to the handle to selectively expose the at least one biasing member and the blade slide to an exterior of the handle.

27. The knife of claim 16, wherein the blade comprises a cutting edge configured to engage the workpiece when the blade slide is in the extended position.

28. The knife of claim 27, wherein the cutting edge comprises a first cutting edge, the blade further comprising a second cutting edge opposite to the first cutting edge, the second cutting edge configured to engage the workpiece when the blade slide is in the extended position.

29. The knife of claim 16, wherein the handle comprises a slicing edge.

30. The knife of claim 16, wherein the blade comprises titanium-coated carbon steel.

34. The knife of claim 16, wherein the blade side is extended, solely through the engagement of the workpiece with at least one of the guide or the blade, from the refracted position to the extended position, and is automatically retracted, through disengagement of the blade and the guide from the workpiece, from the extended position to the retracted position by the biasing member.

18. A knife, comprising:

a handle that comprises a gripping surface;

a blade slide positioned in a recess of the handle that extends from an opening of the handle;

a blade coupled to the blade slide near a proximal end of the blade and extending through the recess and into the opening when the blade slide is in a retracted position;

a guide coupled to the blade near a distal end of the blade opposite the proximal end, the guide comprising a contoured surface configured to engage a workpiece to extend the blade slide a distance from the retracted position to an extended position such that the blade is extended from the opening of the handle, the blade slide biased to move from the extended position to the retracted position; and

a biasing member in contact with the blade slide, the biasing member configured to exert a substantially constant force on the blade slide to bias the blade slide into the retracted position without user action, the biasing member positioned in a trough in the recess and constrained at one end by a wall of the trough and at an opposite end by stops of the blade slide, the biasing member configured to exert the substantially constant force against the stops of the blade side to bias the blade slide in a direction opposite the guide.

19. A knife, comprising:

a handle that comprises a gripping surface;

a blade slide positioned in a recess of the handle that extends from an opening of the handle;

a blade coupled to the blade slide near a proximal end of the blade and extending through the recess and into the opening when the blade slide is in a retracted position;

a guide coupled to the blade near a distal end of the blade opposite the proximal end, the guide comprising a contoured surface configured to engage a workpiece to extend the blade slide a distance from the retracted position to an extended position such that the blade is extended from the opening of the handle, the blade slide biased to move from the extended position to the retracted position; and

a biasing member in contact with the blade slide, the biasing member configured to exert a substantially constant force on the blade slide to bias the blade slide into the retracted position without user action,

wherein the blade side is extended, solely through the engagement of the workpiece with at least one of the guide or the blade, from the retracted position to the extended position, and is automatically retracted, through disengagement of the blade and the guide from the workpiece, from the extended position to the retracted position by the biasing member.

20. A method for slicing a material, comprising:

engaging a first material with a guide coupled to a blade of a knife, the blade coupled to a blade slide biased to move the blade to a safe position substantially enclosed within a housing of the knife;

extending, solely through engagement of the first material with the guide, the blade a first distance away from the housing of the knife from the safe position to a first cutting position;

engaging the first material with the blade to slice the first material;

disengaging the blade from the first material; and

based on disengagement of the blade from the first material, biasing the blade slide to move the blade from the first cutting position towards the safe position by urging the blade slide from the first cutting position towards the safe position by a spring.

21. A utility cutter, comprising:

a handle that comprises a gripping surface and a face surface;

a blade shuttle positioned in a recess of the handle that extends from an opening of the handle;

a blade coupled, at a proximal end, to the blade shuttle and extending through the recess and into the opening when the blade shuttle is in a retracted position;

a guide coupled to a distal end of the blade opposite the proximal end and configured to penetrate a material and engage the material to extend the blade shuttle a distance from the refracted position to an extended position such that the blade is extended from the opening of the handle; and

a biasing member configured to urge the guide toward the face surface of the handle by biasing the blade shuttle from the extended position toward the retracted position, the face surface and the guide separated by a gap when the blade shuttle is in the retracted position,

wherein the blade shuttle is extended, solely through the engagement of the material with at least one of the guide or the blade, from the retracted position to the extended position, and is automatically retracted, through disengagement of the blade and the guide from the material, from the extended position to the retracted position by the biasing member.

31. A utility cutter, comprising:

a handle that comprises a gripping surface and a face surface;

a blade shuttle positioned in a recess of the handle that extends from an opening of the handle;

a blade coupled, at a proximal end, to the blade shuttle and extending through the recess and into the opening when the blade shuttle is in a retracted position;

a guide coupled to a distal end of the blade opposite the proximal end and configured to penetrate a material and engage the material to extend the blade shuttle a distance from the refracted position to an extended position such that the blade is extended from the opening of the handle; and

a biasing member configured to urge the guide toward the face surface of the handle by biasing the blade shuttle from the extended position toward the retracted position based, at least in part, on disengagement of the guide or blade from the material, the face surface and the guide separated by a gap when the blade shuttle is in the retracted position.

32. The utility cutter of claim 31, wherein the gap is sized to receive a portion of the material when the blade shuttle is in the retracted position.

33. The utility cutter of claim 32, wherein the biasing member is configured to urge the guide against the portion of the material to compressibly contact the portion of the material between the guide and the face surface.

36. The utility cutter of claim 31, wherein the blade shuttle is extended, solely through the engagement of the material with at least one of the guide or the blade, from the retracted position to the extended position, and is automatically retracted, through disengagement of the blade and the guide from the material, from the extended position to the retracted position by the biasing member.