Engine start control device of hybrid vehicle

• US 8,784,248 B2
• Filed: 03/30/2010
• Issued: 07/22/2014
• Est. Priority Date: 03/30/2010
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Murakami, Akira, Ogawa, Hiroyuki, Shiina, Takahiro, Tomomatsu, Daisuke
• Primary Examiner(s): LEWIS, TISHA D
• Application Number:
  US13/638,401
• Publication Number:
  US 20130019712A1
• Time in Patent Office: 1,575 Days
• Field of Search: 475/3, 475/4, 475/5, 475/189, 475/196, 180/65.235
• US Class Current: 475/5
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60K 6/543 the transmission being a continuously variable transmission
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 20/40 Controlling the engagement or disengagement of prime movers, e.g. for transition between prime movers power-up or power-down of the driveline B60W30/192
• CPC Class Codes: F16H 15/50 Gearings providing a continuous range of gear ratios
• CPC Class Codes: F16H 15/52 in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member
• CPC Class Codes: F16H 2037/0873 with switching, e.g. to change ranges
• CPC Class Codes: F16H 37/086 CVT using two coaxial friction members cooperating with at least one intermediate friction member
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10T 74/137 Reduction gearing

Abstract

In an engine start control device of a hybrid vehicle including a power dividing mechanism which has a sun roller, a carrier, and a first disc with which a rotating shaft of a first motor/generator, an output shaft of an engine, and an output shaft of a second motor/generator are coupled, respectively and by which differential rotating operations between the sun roller, the carrier, and the first disc are controlled using an alignment chart on which rotation speeds of the sun roller, the carrier, and the first disc are disposed in the sequence of the sun roller, the carrier, the first disc and shown by straight lines.

Claims

1. An engine start control device of a hybrid vehicle, comprising:

a differential mechanism that includes first to third rotating elements with which a rotating shaft of a first electric rotating machine, an output shaft of an engine, and a rotating shaft of a second electric rotating machine are coupled, respectively, a fourth rotating element having a center axis of rotation common to the first to third rotating elements, and rolling members which have a center axis of rotation different from the center axis of rotation as well as can transmit power via contact portions between the first rotating element, the third rotating element, and the fourth rotating element and are held by the second rotating element and by which differential rotating operations between the first to third rotating elements are controlled using an alignment chart on which rotation speeds of the first to third rotating elements are disposed in the sequence of the first rotating element, the second rotating element, and the third rotating element and shown by straight lines and in which a rotation speed axis of the second rotating element internally divides between a rotation speed axis of the first rotating element and a rotation speed axis of the third rotating element by a relation of 1;

ρ

, wherein

the differential mechanism changes an internally divided ratio of 1;

ρ

by changing a planetary gear ratio ρ

which is obtained by dividing an absolute value of a relative rotation speed of the third rotating element to the second rotating element on the alignment chart by an absolute value of a relative rotation speed of the first rotating element to the second rotating element by changing a tilt angle of the rolling members, and

when the engine is cranked at the time the engine starts by transmitting a rotation of the first electric rotating machine to the output shaft of the engine, the planetary gear ratio ρ

is controlled on the alignment chart so that a rotation speed of the first rotating element is increased.

2. The engine start control device of the hybrid vehicle according to claim 1, wherein

when a rotating speed of the first rotating element is increased at the time the rolling members are disposed in contact between a radially outside portion of the first rotating element and radially inside portions of the third rotating element and the fourth rotating element, respectively, the planetary gear ratio ρ

is made smaller than a predetermined value on the alignment chart.

3. The engine start control device of the hybrid vehicle according to claim 1, wherein

when the rolling members are disposed in contact between a radially outside portion of the third rotating element and radially inside portions of the first rotating element and the fourth rotating element, respectively, the alignment chart assumes that a rotation speed axis of the second rotating element internally divides between a rotation speed axis of the third rotating element and a rotation speed axis of the first rotating element in a relation of 1:

ρ

a by a planetary gear ratio ρ

a which is obtained by dividing an absolute value of a relative rotation speed of the first rotating element to the second rotating element by an absolute value of a relative rotation speed of the third rotating element to the second rotating element, and when a rotation speed of the first rotating element is increased, the planetary gear ratio ρ

a is made larger than a predetermined value on the alignment chart.

7. The engine start control device of the hybrid vehicle according to claim 1, wherein

the differential mechanism includes a sun roller as the first rotating element, a carrier as the second rotating element, a first disc as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

8. The engine start control device of the hybrid vehicle according to claim 1, wherein

the differential mechanism includes a first disc as the first rotating element, a carrier as the second rotating element, a sun roller as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

9. The engine start control device of the hybrid vehicle according to claim 2, wherein

when the cranking is executed, a rotation speed of the second rotating element is set to at least a rotation speed necessary for cranking as well as a rotation speed of the third rotating element is reduced to 0 at the maximum on the alignment chart.

10. The engine start control device of the hybrid vehicle according to claim 1, wherein

when the cranking is executed, the rotation ratio is controlled when a temperature of a secondary battery as a power supply source to the first electric rotating machine is a low temperature or a high temperature than when an ordinary temperature.

11. The engine start control device of the hybrid vehicle according to claim 2, wherein

the differential mechanism includes a sun roller as the first rotating element, a carrier as the second rotating element, a first disc as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

14. The engine start control device of the hybrid vehicle according to claim 3, wherein

the differential mechanism includes a first disc as the first rotating element, a carrier as the second rotating element, a sun roller as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

17. The engine start control device of the hybrid vehicle according to claim 3, wherein

when the cranking is executed, a rotation speed of the second rotating element is set to at least a rotation speed necessary for cranking as well as a rotation speed of the third rotating element is reduced to 0 at the maximum on the alignment chart.

20. The engine start control device of the hybrid vehicle according to claim 2, wherein

when the cranking is executed, the rotation ratio is controlled when a temperature of a secondary battery as a power supply source to the first electric rotating machine is a low temperature or a high temperature than when an ordinary temperature.

4. An engine start control device of a hybrid vehicle, comprising:

a differential mechanism that includes first to fourth rotating elements with which a rotating shaft of a first electric rotating machine, an output shaft of an engine, an output shaft toward a drive wheel side, and a rotating shaft of a second electric rotating machine are coupled, respectively and rolling members which have a center axis of rotation different from a common center axis of rotation in the first to fourth rotating elements, can transmit power via contact portions between the first rotating element, the third rotating element, and the fourth rotating element, and held by the second rotating element and by which differential rotating operations between the first to fourth rotating elements are controlled using an alignment chart on which rotation speeds of the first to fourth rotating elements are disposed in the sequence of the first rotating element, the second rotating element, the third rotating element, and the fourth rotating element and shown by straight lines and in which a rotation speed axis of the second rotating element internally divides between a rotation speed axis of the first rotating element and a rotation speed axis of the third rotating element by a relation of 1;

ρ

1 and a rotation speed axis of the second rotating element internally divides between the rotation speed axis of the first rotating element and a rotation speed axis of the fourth rotating element by a relation of 1;

ρ

2, wherein

the differential mechanism changes internally divided ratios of 1;

ρ

1 and 1;

ρ

2 by changing a first planetary gear ratio ρ

1 which is obtained by dividing an absolute value of a relative rotation speed of the third rotating element to the second rotating element by an absolute value of a relative rotation of the first rotating element to the second rotating element and a second planetary gear ratio ρ

2 which is obtained by dividing an absolute value of a relative rotation speed of the fourth rotating element to the second rotating element by an absolute value of a relative rotation of the first rotating element to the second rotating element on the alignment chart by changing a tilt angle of the rolling members, and

when the engine is cranked at the time the engine starts by transmitting a rotation of the first electric rotating machine to the output shaft of the engine, the first and second planetary gear ratios ρ

1, ρ

2 are controlled on the alignment chart so that a rotation speed of the first rotating element is increased.

5. The engine start control device of the hybrid vehicle according to claim 4, wherein

when a rotation speed of the first rotating element is increased at the time the rolling members are disposed in contact with a radially outside portion of the first rotating element and radially inside portions of the third rotating element and the fourth rotating element, the first planetary gear ratio ρ

1 is made smaller than a predetermined value and the second planetary gear ratio ρ

2 is made larger than a predetermined value on the alignment chart.

6. The engine start control device of the hybrid vehicle according to claim 4, wherein

when the rolling members are disposed in contact between a radially outside portion of the third rotating element and radially inside portions of the first rotating element and the fourth rotating element, respectively, the alignment chart disposes rotation speeds of the first to fourth rotating elements in the sequence of the third rotating element, the second rotating element, the first rotating element, and the fourth rotating element and shows the rotating elements by straight lines and assumes that a rotation speed axis of the second rotating element internally divides between a rotation speed axis of the third rotating element and a rotation speed axis of the first rotating element in a relation of 1:

ρ

a1 by a first planetary gear ratio ρ

a1 which is obtained by dividing an absolute value of a relative rotation speed of the first rotating element to the second rotating element by an absolute value of a relative rotation speed of the third rotating element to the second rotating element and a rotation speed axis of the second rotating element internally divides between a rotation speed axis of the third rotating element and a rotation speed axis of the fourth rotating element in a relation 1;

ρ

a2 by a second planetary gear ratio ρ

a2 which is obtained by dividing an absolute value of a relative rotation speed of the fourth rotating element to the second rotating element by an absolute value of a relative rotation speed of the third rotating element to the second rotating element, and when a rotation speed of the first rotating element is increased, the first planetary gear ratio ρ

a1 is made larger than a predetermined value and the second planetary gear ratio ρ

a2 is made smaller than a predetermined value.

12. The engine start control device of the hybrid vehicle according to claim 4, wherein

the differential mechanism includes a sun roller as the first rotating element, a carrier as the second rotating element, a first disc as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

13. The engine start control device of the hybrid vehicle according to claim 5, wherein

the differential mechanism includes a sun roller as the first rotating element, a carrier as the second rotating element, a first disc as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

15. The engine start control device of the hybrid vehicle according to claim 4, wherein

the differential mechanism includes a first disc as the first rotating element, a carrier as the second rotating element, a sun roller as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

16. The engine start control device of the hybrid vehicle according to claim 6, wherein

the differential mechanism includes a first disc as the first rotating element, a carrier as the second rotating element, a sun roller as the third rotating element, a second disc as the fourth rotating element, and planetary balls as the rolling members.

18. The engine start control device of the hybrid vehicle according to claim 5, wherein

when the cranking is executed, a rotation speed of the second rotating element is set to at least a rotation speed necessary for cranking as well as a rotation speed of the third rotating element is reduced to 0 at the maximum on the alignment chart.

19. The engine start control device of the hybrid vehicle according to claim 6, wherein

when the cranking is executed, a rotation speed of the second rotating element is set to at least a rotation speed necessary for cranking as well as a rotation speed of the third rotating element is reduced to 0 at the maximum on the alignment chart.