Method and composition for enzymatic treatment of fiber for papermaking, and paper products made therewith

• US 8,784,613 B2
• Filed: 11/15/2013
• Issued: 07/22/2014
• Est. Priority Date: 10/27/2011
• Status: Active Grant

• Current Assignee: Buckman Laboratories International, Inc (Bulab Holdings Incorporated)
• Original Assignee: Buckman Laboratories International, Inc (Bulab Holdings Incorporated)
• Inventors: Bryant, Stephen D., MacDonald, Kevin J., Janse, Bernard, Zhou, Xiangdong, Hoekstra, Philip, Glover, Daniel E.
• Primary Examiner(s): Halpern, Mark
• Application Number:
  US14/080,839
• Publication Number:
  US 20140069599A1
• Time in Patent Office: 249 Days
• Field of Search: 162/181.2, 162/199, 435/188, 435/262, 435/265, 435/101
• US Class Current: 162/181.2
• CPC Class Codes: D21C 5/005 Treatment of cellulose-containing material with microorganisms or enzymes
• CPC Class Codes: D21C 9/086 with organic compounds or compositions comprising organic compounds
• CPC Class Codes: D21C 9/1005 Pretreatment of the pulp, e.g. degassing the pulp
• CPC Class Codes: D21C 9/1036 Use of compounds accelerating or improving the efficiency of the processes
• CPC Class Codes: D21C 9/123 with Cl2O

Abstract

A method is provided for controlling organic contaminants, such as xylans, pitch or both, that interfere with bleaching of fibers and/or cause other interference(s) in papermaking systems. The method includes contacting fibers before any bleaching thereof with a composition which contains a hemicellulolytic enzyme and an organic contaminant removal adjuvant to liberate the organic contaminants from the fibers. The treated fibers can then be bleached and further used, for example, in making paper. The present invention also relates to the treatment compositions and to paper products made with fiber materials treated with these compositions. A method of enhancing enzymatic degradation of a substrate as well as formulations and systems for achieving the same are also provided. Various substrates can be degraded or otherwise processed, including biomass, paper mill sludge, and animal hides. Enzymatic degradation can be enhanced by including one or more polymeric surfactants.

Claims

1. A method for controlling organic contaminants which interfere with bleaching of fibers in papermaking systems, comprising:

a) contacting, prior to any bleaching step, the fibers with a composition comprising at least one hemicellulolytic enzyme and at least one organic contaminant removal adjuvant to provide treated fibers from which organic contaminants liberate from the fibers in greater amount than wherein the fibers are contacted with the composition without said organic contaminant removal adjuvant, wherein the organic contaminants comprise one or more xylans, one or more pitch components, or both; and

b) bleaching the treated fibers to form bleached fibers.

2. The method of claim 1, further comprising:

c) forming the bleached fibers into a paper product.

3. The method of claim 2, wherein the paper product has an ISO Brightness that is from about 0.5 units to about 5.0 units higher than a paper product produced with the method without said organic contaminant removal adjuvant included in the composition.

4. The method of claim 1, wherein said contacting removes at least 50% by weight of total xylans and pitch components present in the fibers prior to said contacting.

5. The method of claim 1, wherein said bleaching comprises contacting the treated fibers with a bleaching agent that is chlorine dioxide, hydrogen peroxide, oxygen, elemental chlorine, hypochlorite, ozone, or any combinations thereof.

6. The method of claim 1, wherein said organic contaminant removal adjuvant is at least one nonionic surfactant.

7. The method of claim 1, wherein said organic contaminant removal adjuvant is a poloxamer.

8. The method of claim 1, wherein said organic contaminant removal adjuvant is a poloxamer having an HLB value of 16 or more.

9. The method of claim 1, wherein the hemicellulolytic enzyme is xylanase, mannanase, or both.

10. The method of claim 1, wherein the composition further comprises a lipolytic enzyme.

11. The method of claim 1, wherein the composition further comprises a lipolytic enzyme that is lipase, esterase, cutinase, or any combinations thereof.

12. The method of claim 1, wherein said composition is introduced in an amount providing from about 100 to about 1,000 grams of said hemicellulolytic enzyme per ton of said fibers on a dry fiber basis, and from about 2.0 to about 100 grams of said organic contaminant removal adjuvant per ton of said fibers on dry fiber basis.

13. The method of claim 1, wherein said fibers treated with said composition have a Kappa number that is from about 0.2 to about 3.0 units lower than fibers untreated with said composition.