Integrated biofuel cell with aligned nanotube electrodes and method of use thereof

• US 8,785,058 B2
• Filed: 04/05/2007
• Issued: 07/22/2014
• Est. Priority Date: 04/07/2006
• Status: Active Grant

• Current Assignee: New Jersey Institute of Technology
• Original Assignee: New Jersey Institute of Technology
• Inventors: Iqbal, Zafar, Wang, Yubing
• Primary Examiner(s): Cano, Milton I
• Assistant Examiner(s): YANCHUK, STEPHEN J
• Application Number:
  US11/784,085
• Publication Number:
  US 20080160384A1
• Time in Patent Office: 2,665 Days
• Field of Search: 429/2, 429/43, 429/46, 429/401
• US Class Current: 429/401
• CPC Class Codes: H01M 4/8647 consisting of more than one material, e.g. consisting of composites
• CPC Class Codes: H01M 4/8803 Supports for the deposition of the catalytic active composition H01M4/90 takes precedence
• CPC Class Codes: H01M 4/90 Selection of catalytic material
• CPC Class Codes: H01M 4/9083 on carbon or graphite
• CPC Class Codes: H01M 8/16 Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

The present disclosure provides for a method of forming, producing or manufacturing functionalized and soluble nanomaterials, most specifically carbon nanotubes on a substrate, which can be used in the production or manufacture of biofuel cells. One embodiment provides for the coupling of biofuel cells with a nanomaterial, wherein the nanomaterial supports catalytic enzymes. Another embodiment provides for a biofuel cell which uses enzymes immobilized on nanomaterials as electrodes. Another embodiment provides for the construction of a biofuel cell, wherein the application of a microwave process, and/or an electrochemical technique, is used to develop a biofuel cell having nanomaterial/enzyme-based electrodes on a substrate. Another embodiment provides for a composite of nanomaterial grown on a substrate, coupled to tethered or bonded enzymes, which makes it possible to fabricate direct electron transfer electrodes. A method for producing a nanomaterial-substrate system is also disclosed.

Claims

1. A biofuel cell system comprising:

an anode electrically coupled to a cathode; and

an electrolyte in electrical communication with the anode and the cathode;

wherein the anode includes a first microwave functionalized carbon nanomaterial on a first substrate, the first microwave functionalized carbon nanomaterial on the first substrate having at least one first enzyme directly immobilized by the first microwave functionalized carbon nanomaterial;

wherein the cathode includes a second microwave functionalized carbon nanomaterial on a second substrate, the second microwave functionalized carbon nanomaterial on the second substrate having at least one second enzyme directly immobilized by the second microwave functionalized carbon nanomaterial;

wherein the first microwave functionalized carbon nanomaterial enables direct electron transfer between the first substrate and the at least one first enzyme without a need for an additional electron transfer layer or electron-transfer mediator in the anode;

wherein the second microwave functionalized carbon nanomaterial enables direct electron transfer between the second substrate and the at least one second enzyme without a need for an additional electron transfer layer or electron-transfer mediator in the cathode;

wherein the at least one first enzyme is microwave bonded to the first microwave functionalized carbon nanomaterial thereby immobilizing the at least one first enzyme via direct covalent bonding interaction between the first microwave functionalized carbon nanomaterial and the at least one first enzyme; and

wherein the at least one second enzyme is microwave bonded to the second microwave functionalized carbon nanomaterial thereby immobilizing the at least one second enzyme via direct covalent bonding interaction between the second microwave functionalized carbon nanomaterial and the at least one second enzyme.

2. The biofuel cell system of claim 1, wherein the at least one first enzyme includes glucose oxidase (GOx).

3. The biofuel cell system of claim 2, wherein the electrolyte includes 100 mM β

-D-glucose in pH 7 phosphate buffer.

4. The biofuel cell system of claim 1, wherein the at least one second enzyme includes one of (i) bilirubin oxidase (BOD) and (ii) laccase.

5. The biofuel cell system of claim 1, further comprising a porous polymer, and wherein the electrolyte is immobilized in the pores of the porous polymer.

6. The biofuel cell system of claim 5, wherein the porous polymer is poly-tetrafluoroethylene (PTFE).

7. The biofuel cell system of claim 5, wherein the biofuel cell system is utilized as an implanted device.

8. The biofuel cell system of claim 1, further comprising a bio-compatible polymer, wherein the bio-compatible polymer encompasses the biofuel cell system.

9. The biofuel cell system of claim 8, wherein the biofuel cell system is utilized as an implanted device.

10. The biofuel cell system of claim 1, wherein at least one of the first and second carbon nanomaterial is selected from the group consisting of single wall carbon nanotubes (SWNTs), multiwall carbon nanotubes (MWNTs), carbon nanohorns, fullerenes, carbon nano onions, carbon nanocomposites and combinations thereof.

11. The biofuel cell system of claim 1, wherein the first and second substrates are silicon.

12. The biofuel cell system of claim 1, wherein the first and second substrates are porous silicon.

13. The biofuel cell system of claim 1, wherein the first and second substrates are polymeric substrates.

14. The biofuel cell system of claim 1, wherein the first and second substrates are carbon nanotube membranes.

15. The biofuel cell system of claim 1, wherein the first and second carbon nanomaterials are vertically oriented on the first and second substrates.

16. The biofuel cell system of claim 1, wherein the first carbon nanomaterial includes a first plurality of carbon nanotubes, each carbon nanotube of the first plurality of carbon nanotubes having a fullerene C₆₀ molecule chemically tethered thereto, and

wherein the second carbon nanomaterial includes a second plurality of carbon nanotubes, each carbon nanotube of the second plurality of carbon nanotubes having a fullerene C₆₀ molecule chemically tethered thereto.

17. The biofuel cell system of claim 1, wherein at least one micro-fluidic channel located on the first substrate suctionally communicates with the first microwave functionalized carbon nanomaterial;

and

wherein at least one micro-fluidic channel located on the second substrate suctionally communicates with the second microwave functionalized carbon nanomaterial.

18. The biofuel cell system of claim 1, wherein the first microwave functionalized carbon nanomaterials are a first plurality of fullerenes;

and

wherein the second microwave functionalized carbon nanomaterials are a second plurality of fullerenes.

19. The biofuel cell system of claim 1, wherein the first and second microwave functionalized carbon nanomaterials are functionalized with carboxylic groups.

20. The biofuel cell system of claim 19, wherein the at least one first enzyme is immobilized by covalent interaction between the carboxylic groups of the first microwave functionalized carbon nanomaterial and the at least one first enzyme;

and

wherein the at least one second enzyme is immobilized by covalent interaction between the carboxylic groups of the second microwave functionalized carbon nanomaterial and the at least one second enzyme.

21. The biofuel cell system of claim 1, wherein the at least one first enzyme is immobilized by covalent interaction between the first microwave functionalized carbon nanomaterial and amine groups on the at least one first enzyme;

and

wherein the at least one second enzyme is immobilized by covalent interaction between the second microwave functionalized carbon nanomaterial and amine groups on the at least one second enzyme.

22. The biofuel cell system of claim 1, wherein the at least one first enzyme is attached to ends of the first microwave functionalized carbon nanomaterial distal with respect to the first substrate;

and

wherein the at least one second enzyme is attached to ends of the second microwave functionalized carbon nanomaterial distal with respect to the second substrate.

23. The biofuel cell system of claim 1, wherein the first and second microwave functionalized carbon nanomaterials are functionalized with sulfonic groups.

24. The biofuel cell system of claim 23, wherein the at least one first enzyme is immobilized by covalent interaction between the sulfonic groups of the first microwave functionalized carbon nanomaterial and the at least one first enzyme;

and

wherein the at least one second enzyme is immobilized by covalent interaction between the sulfonic groups of the second microwave functionalized carbon nanomaterial and the at least one second enzyme.

25. An electrode comprising:

a microwave functionalized carbon nanomaterial coupled directly to a substrate, and at least one enzyme directly immobilized by the microwave functionalized carbon nanomaterial;

wherein the microwave functionalized carbon nanomaterial enables direct electron transfer between the substrate and the at least one enzyme without a need for an additional electron transfer layer or electron-transfer mediator; and

wherein the at least one enzyme is microwave bonded to the microwave functionalized carbon nanomaterial thereby immobilizing the at least one enzyme via direct covalent bonding interaction between the microwave functionalized carbon nanomaterial and the at least one enzyme.

26. The electrode of claim 25, wherein the at least one enzyme includes β

-NAD (nicotinamide adenine dinucleotide) synthetase.

27. The electrode of claim 25, wherein the carbon nanomaterial is selected from the group consisting of single wall carbon nanotubes (SWNTs), multiwall carbon nanotubes (MWNTs), carbon nanohorns, fullerenes, carbon nano onions, carbon nanocomposites and combinations thereof.

28. The electrode of claim 25, wherein the electrode is included as a nanoelectrode in an electrochemical cell.

29. The electrode of claim 25, wherein the electrode is included as a biosensor in a biofuel cell.

30. The electrode of claim 25, wherein the substrate is silicon.

31. The electrode of claim 25, wherein the substrate is porous silicon.

32. The electrode of claim 25, wherein the substrate is polymeric substrates.

33. The electrode of claim 25, wherein the substrate is carbon nanotube membranes.

34. The electrode of claim 25, wherein the microwave functionalized carbon nanomaterial is vertically oriented on the substrate.

35. The electrode of claim 25, wherein the microwave functionalized carbon nanomaterial includes a plurality of carbon nanotubes, each carbon nanotube of the plurality of carbon nanotubes having a fullerene C₆₀ molecule chemically tethered thereto.

36. The electrode of claim 25, wherein the microwave functionalized carbon nanomaterial is a plurality of fullerenes.

37. The electrode of claim 25, wherein at least one micro-fluidic channel is located on the substrate, wherein the at least one micro-fluidic channel suctionally communicates with the microwave functionalized carbon nanomaterial.

38. The electrode of claim 25, wherein the microwave functionalized carbon nanomaterial is functionalized with carboxylic groups.

39. The electrode of claim 38, wherein the at least one enzyme is immobilized by covalent interaction between the carboxylic groups of the microwave functionalized carbon nanomaterial and the at least one enzyme.

40. The electrode of claim 25, wherein the at least one enzyme is immobilized by covalent interaction between the microwave functionalized carbon nanomaterial and amine groups on the at least one enzyme.

41. The electrode of claim 25, wherein the at least one enzyme is attached to ends of the microwave functionalized carbon nanomaterial distal with respect to the substrate.

42. The electrode of claim 25, wherein the microwave functionalized carbon nanomaterial is functionalized with sulfonic groups.

43. The electrode of claim 42, wherein the at least one enzyme is immobilized by covalent interaction between the sulfonic groups of the microwave functionalized carbon nanomaterial and the at least one enzyme.

44. A method for producing the electrode of claim 25, the method comprising:

coupling the carbon nanomaterial directly to the substrate via a chemical vapor deposition (“

CVD”

) process; and

bonding the at least one enzyme directly to the carbon nanomaterial thereby immobilizing the at least one enzyme.

45. The method of claim 44, wherein the CVD process includes utilizing a catalyst deposition step to deposit a catalyst/promoter precursor on the substrate, wherein the catalyst/promoter precursor is deposited on the substrate utilizing at least one of:

(i) a dip coating technique and (ii) a spin coating technique.

46. The method of claim 44, wherein the CVD process includes ethanol chemical vapor deposition.

47. A method for utilizing the electrode of claim 25, the method comprising adapting the electrode for use as a biosensor and utilizing the electrode to detect an analyte.

48. The method of claim 47, wherein the electrode is adapted for use as a biosensor in a biofuel cell, wherein the analyte is a chemical constituent of the biofuel cell.

49. The method of claim 47, wherein the at least one enzyme includes glucose oxidase (GOx), and wherein the analyte is glucose.