Two-wire industrial process field device with power scavenging

• US 8,786,128 B2
• Filed: 05/02/2011
• Issued: 07/22/2014
• Est. Priority Date: 05/11/2010
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Schulte, John P.
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): WILLOUGHBY, TERRENCE RONIQUE
• Application Number:
  US13/098,678
• Publication Number:
  US 20110282467A1
• Time in Patent Office: 1,177 Days
• Field of Search: None
• US Class Current: 307/1
• CPC Class Codes: G05B 19/0423 Input/output

Abstract

A process field device for use in monitoring or controlling an industrial process includes first and second loop terminals configured to couple to a two-wire industrial process control loop. Field device circuitry is configured to monitor or control a process variable of the industrial process. The field device circuitry is powered by power connections from the two-wire industrial process control loop. A current regulator is connected in series with the two-wire industrial process control loop, the first and second loop terminals and the field device circuitry. The current regulator is configured to control a loop current flowing through the two-wire process control loop. A voltage regulator is connected in parallel with the current regulator and in series with the two-wire industrial process control loop, first and second loop terminals and field device circuitry. The voltage regulator is configured to control a voltage across the field device circuitry.

Claims

1. A process field device for use in monitoring or controlling an industrial process, comprising:

first and second loop terminals configured to couple to a two-wire industrial process control loop;

field device circuitry configured to monitor or control a process variable of the industrial process, the field device circuitry powered by power from the two-wire industrial process control loop;

a current regulator connected in series with the two-wire industrial process control loop, the first and second loop terminals and the field device circuitry, the current regulator configured to control a loop current flowing through the two-wire process control loop; and

a voltage regulator connected in parallel with the current regulator and in series with the two-wire industrial process control loop, the first and second loop terminals and field device circuitry, the voltage regulator configured to control a voltage across the field device circuitry.

2. The process field device of claim 1 including a bulk capacitance connected in parallel with the field device circuitry configured to store electrical energy.

3. The process field device of claim 1 including a shunt current regulator configured to control the loop current flowing through the process control loop in response to a measured process variable.

4. The process field device of claim 1 wherein the current regulator is configured to modulate a digital signal onto the loop current flowing through the two-wire industrial process control loop.

5. The process field device of claim 4 wherein the field device circuitry includes a modem coupled to the current regulator configured to modulate the digital signal.

6. The process field device of claim 1 wherein the two wire process control loop operates in accordance with the HART®

communication protocol in which digital information is modulated onto an analog current level signal.

7. The process field device of claim 1 wherein the loop current varies between 4 mA and 20 mA and is representative of a measured process variable.

8. The process field device of claim 1 wherein the voltage regulator includes a field effect transistor coupled in series with the two wire process control loop and an operational amplifier having a voltage reference input.

9. The process field device of claim 8 wherein the voltage regulator receives a negative feedback related to a voltage at the output of the field effect transistor.

10. The process field device of claim 1 wherein the current regulator comprises a field effect transistor coupled in series with the two wire process control loop and an operational amplifier configured to receive a modulated digital signal.

11. The process field device of claim 10 wherein the current regulator receives negative feedback related to the current flowing through the field effect transistor.

12. A method of providing power to a process field device for use in monitoring or controlling an industrial process, comprising:

coupling first and second loop terminals to a two wire industrial process control loop;

powering field device circuitry with power received from the two wire process control loop and monitoring or controlling a process variable of the industrial process with the field device circuitry;

regulating a loop current flow through the two wire process control loop using a current regulator which is coupled in series with the first and second loop terminals and the field device circuitry; and

regulating a voltage across the field device circuitry using a voltage regulator connected in parallel with the current regulator and in series with the two wire process control loop, the first and second loop terminals and the field device circuitry.

13. The process field device of claim 12 including providing a bulk capacitance connected in parallel with the field device circuitry configured to store electrical energy.

14. The process field device of claim 12 including controlling the loop current flowing through the process control loop with a shunt current regulator in response to a measured process variable.

15. The method of claim 12 including modulating a digital signal onto the loop current flowing through the two-wire industrial process control loop.

16. The method of claim 12 wherein the voltage regulator includes a field effect transistor coupled in series with the two wire process control loop and an operational amplifier having a voltage reference input.

17. The method of claim 16 wherein the voltage regulator receives a negative feedback related to the current flowing through the field effect transistor.

18. The method of claim 12 wherein the current regulator comprises a field effect transistor coupled in series with the two wire process control loop and an operational amplifier configured to modulate a digital signal on to the two wire process control loop.