Vehicle mirror assembly with wide angle element

• US 8,786,704 B2
• Filed: 08/07/2008
• Issued: 07/22/2014
• Est. Priority Date: 08/09/2007
• Status: Active Grant

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Foote, Keith D., Benthem, Kevin P., Lynam, Niall R.
• Primary Examiner(s): Harrington, Alicia M
• Application Number:
  US12/187,725
• Publication Number:
  US 20090040306A1
• Time in Patent Office: 2,175 Days
• Field of Search: 348/148, 359/844, 359/843, 359/866
• US Class Current: 348/148
• CPC Class Codes: B60K 2360/143 Touch sensitive instrument input devices
• CPC Class Codes: B60K 2360/173 Reversing assist
• CPC Class Codes: B60K 2360/21 using cameras
• CPC Class Codes: B60K 2360/777 on or in sun visors
• CPC Class Codes: B60K 2370/143 Touch sensitive input devices
• CPC Class Codes: B60K 2370/152 Displays
• CPC Class Codes: B60K 2370/173 Reversing assist
• CPC Class Codes: B60K 2370/21 using cameras
• CPC Class Codes: B60K 2370/777 on or in sun visors
• CPC Class Codes: B60K 35/00 Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
• CPC Class Codes: B60K 35/10 Input arrangements, i.e. from user to vehicle, associated with vehicle functions or specially adapted therefor
• CPC Class Codes: B60K 35/22 Display screens
• CPC Class Codes: B60K 35/28 characterised by the type of the output information, e.g. video entertainment or vehicle dynamics information; characterised by the purpose of the output information, e.g. for attracting the attention of the driver
• CPC Class Codes: B60K 35/60 Instruments characterised by their location or relative disposition in or on vehicles arrangements of lighting devices on dashboards B60Q3/10
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60Q 1/2696 Mounting of devices using LEDs
• CPC Class Codes: B60Q 1/34 for indicating change of drive direction B60Q1/22 takes precedence
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/0602 comprising means for cleaning or deicing
• CPC Class Codes: B60R 1/062 with remote control for adjusting position B60R1/0607 takes precedence
• CPC Class Codes: B60R 1/082 : using a single wide field mirror or an association of rigidly connected mirrors
• CPC Class Codes: B60R 1/083 : Anti-glare mirrors, e.g. "day-night" mirrors
• CPC Class Codes: B60R 1/12 : Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 1/1207 : with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 : with information displays
• CPC Class Codes: B60R 2001/123 : with thermometers
• CPC Class Codes: B60R 2001/1246 : with clocks
• CPC Class Codes: B60R 2001/1253 : with cameras, video cameras or video screens
• CPC Class Codes: B60R 2001/1284 : with communication systems other than radio-receivers, e.g. keyless entry systems, navigation systems; with anti-collision systems
• CPC Class Codes: B60R 2300/105 : using multiple cameras
• CPC Class Codes: B60R 2300/207 : using multi-purpose displays, e.g. camera image and navigation or video on same display
• CPC Class Codes: B60R 2300/8026 : in addition to a rear-view mirror system
• CPC Class Codes: B60R 2300/804 : for lane monitoring
• CPC Class Codes: B60R 2300/806 : for aiding parking
• CPC Class Codes: B60R 2300/8066 : for monitoring rearward traffic
• CPC Class Codes: B62D 1/046 : Adaptations on rotatable parts of the steering wheel for accommodation of switches
• CPC Class Codes: G06V 20/56 : exterior to a vehicle by using sensors mounted on the vehicle
• CPC Class Codes: H04N 23/63 : by using electronic viewfinders
• CPC Class Codes: H04N 7/181 : for receiving images from a plurality of remote sources
• CPC Class Codes: H04N 7/188 : Capturing isolated or intermittent images triggered by the occurrence of a predetermined event, e.g. an object reaching a predetermined position signal generation from motion picture films H04N5/253

Abstract

A mirror reflective element assembly for an exterior rearview mirror assembly of a vehicle includes a reflective element, a back plate disposed at a rear surface of the reflective element, a wide angle reflector element received in a receiving portion of the back plate. The reflective element has a first reflective coating disposed thereat and the wide angle reflector element has a curved rear surface with a second reflective coating disposed at the curved rear surface. An optical element or optical adhesive may be disposed between a front surface of the wide angle reflector element and the rear surface of the reflective element.

Claims

1. A mirror reflective element assembly for an exterior rearview mirror assembly of a vehicle, said mirror reflective element assembly comprising:

a reflective element comprising an electro-optic reflective element having a first mirror substrate and a second mirror substrate and an electro-optic medium disposed therebetween, said reflective element having a front surface and a rear surface and a first reflector portion and a second reflector portion, wherein a first reflective coating is disposed at said first reflector portion;

wherein said first reflective coating comprises a metallic reflector coating disposed at a front surface of said second mirror substrate and between said second mirror substrate and said electro-optic medium;

a back plate attached to a rear surface of said second mirror substrate, said back plate having a receiving portion generally at said second reflector portion when said back plate is attached to said reflective element;

a wide angle reflector element received in said receiving portion and disposed at said rear surface of said reflective element and at said second reflector portion, said wide angle reflector element comprising a glass element having a curved rear surface with a second reflective coating disposed at said curved rear surface; and

an optical element disposed between a front surface of said wide angle reflector element and said rear surface of said reflective element.

2. The mirror reflective element assembly of claim 1, wherein said metallic reflector coating at said front surface of said second mirror substrate has a window established at said metallic reflector coating, said window corresponding to said second reflector portion and substantially corresponding to a location of said wide angle reflector element at said rear surface of said reflective element.

3. The mirror reflective element assembly of claim 1 further comprising a cover plate attached to said receiving portion, said cover plate substantially encasing said wide angle reflector element within said receiving portion.

4. The mirror reflective element assembly of claim 1, wherein said first reflective coating comprises a different material than said second reflective coating.

5. The mirror reflective element assembly of claim 4, wherein said first reflective coating has a different tint than said second reflective coating.

6. The mirror reflective element assembly of claim 1, wherein said second reflector portion is devoid of said first reflective coating.

7. The mirror reflective element assembly of claim 6, wherein said wide angle reflector element has a cross dimension that is greater than a cross dimension of said second reflector portion.

8. The mirror reflective element assembly of claim 7, wherein said wide angle reflector element includes a darkened coating at least partially around a perimeter region of said front surface of said wide angle reflector element.

9. The mirror reflective element assembly of claim 1 further comprising a demarcation element disposed at a perimeter region of said wide angle reflector element.

10. The mirror reflective element assembly of claim 9, wherein said demarcation element comprises a metallic layer disposed at least partially around a perimeter region of said wide angle reflector element.

11. The mirror reflective element assembly of claim 10, wherein said metallic layer has different reflecting properties than at least one of said first reflective coating and said second reflective coating.

12. The mirror reflective element assembly of claim 1 further comprising an illumination source operable to at least occasionally illuminate or accent at least a portion of said wide angle reflector element.

13. The mirror reflective element assembly of claim 1, wherein said wide angle reflector element is disposed at a rear surface of said first mirror substrate, and wherein a coefficient of thermal expansion of said first mirror substrate generally matches a coefficient of thermal expansion of said glass element of said wide angle reflector element.

14. The mirror reflective element assembly of claim 1, wherein said optical element comprises an optical adhesive.

15. The mirror reflective element assembly of claim 1, wherein said wide angle reflector element is disposed at a rear surface of said first mirror substrate, and wherein said optical element has an index of refraction that is substantially similar to an index of refraction of said first mirror substrate.

16. The mirror reflective element assembly of claim 1, wherein a cutaway region is established at said second mirror substrate, and wherein said wide angle reflector element is received at said cutaway region of said second mirror substrate.

17. The mirror reflective element assembly of claim 16 further comprising a demarcation layer disposed at a rear surface of said first mirror substrate and at least partially around a perimeter region of said wide angle reflector element.

18. The mirror reflective element assembly of claim 1 further comprising a display element for displaying video images captured by an image sensor disposed at said exterior rearview mirror assembly, said image sensor being disposed at one of (a) a mounting base of said exterior rearview mirror assembly, (b) a housing of said exterior rearview mirror assembly, and (c) a back plate of said exterior rearview mirror assembly.

19. The mirror reflective element assembly of claim 1, wherein said receiving portion of said back plate comprises a curved portion disposed at said curved rear surface of said wide angle reflector element when said wide angle reflector element is received in said receiving portion.

20. The mirror reflective element assembly of claim 19 further comprising an adhesive disposed between said curved rear surface of said wide angle reflector element and said curved portion of said receiving portion of said back plate.

21. The mirror reflective element assembly of claim 19, wherein a demarcation element is integrally formed with said back plate and said receiving portion, and wherein a perimeter portion of said receiving portion and said demarcation element generally surround said wide angle reflector element.

22. The mirror reflective element assembly of claim 21, wherein an outermost surface of said perimeter portion of said receiving portion and an outermost surface of said demarcation element are substantially coplanar with a generally planar front surface of said wide angle reflector element.

23. The interior rearview mirror assembly of claim 1, wherein said wide angle reflector element is disposed at a rear surface of said second mirror substrate, and wherein said optical element comprises an optical adhesive, and wherein said optical adhesive has an index of refraction that is substantially similar to an index of refraction of said second mirror substrate.

24. The interior rearview mirror assembly of claim 23 further comprising a demarcation element disposed at a perimeter region of said wide angle reflector element.

25. The interior rearview mirror assembly of claim 24, wherein said demarcation element comprises a metallic layer disposed at least partially around a perimeter region of said wide angle reflector element, and wherein said metallic layer has different reflecting properties than at least one of said first reflective coating and said second reflective coating.

26. The interior rearview mirror assembly of claim 1, comprising two wide angle reflector elements, one at or near each side of said reflective element.

27. The mirror reflective element assembly of claim 1, wherein said front surface of said first reflector portion comprises a generally planar front surface and wherein said front surface of said second reflector portion comprises a generally planar front surface that is co-planar with said front surface of said first reflector portion.

28. The mirror reflective element assembly of claim 1, wherein said curved rear surface of said wide angle reflector element has a darkened element established around its perimeter regions.